background image

5   

 n

4

Handling

1. Dry run operation, unless using a "-D" model

Dry run operation of the pump may cause damage to the pump internally. The internal bushings used in

the MDH-(F) series pump are lubricated and cooled by the fluid being pumped.  If the pump is unavoid-
ably or accidentally operated dry, with no obvious damage, allow the pump to cool down for a minimum
of one hour before attempting to restart. Do not allow fluid to enter the pump cavity until the pump has
cooled down. Sudden or rapid introduction of a cold fluid may cause damage to the bearing system. A dry
run protection device is recommended for the prevention of damage when dry pump operation is antici-
pated.

     "-D" Models

Most MDH-(F) models are designed to tolerate brief or intermittent dry run operation, they are identified

by a "-D" at the end of the model number.  These models can tolerate dry run conditions for up to one
hour.  Longer dry run periods, or frequent dry running may result in premature wear of the bearing sur-
faces.  This can rapidly affect the standard clearances of the rotating elements inside the pump.  These
pumps are designed to reduce the likelihood of cracking resulting from sudden cooling with liquid imme-
diately after dry run operation.  However, to ensure that this does not occur, Iwaki Walchem recommends
that the pump be allowed to cool for at least 20 minutes after dry running before introducing fluid again.

     "-E" Models

Pumps identified with "E" at the end of the model identification cannot endure dry running opera-

tion.

2.  Starting and Stopping

Pay close attention to the following points to avoid water hammer upon starting and stopping pump

operation.  Extra attention is required when the discharge piping is very long.

Starting
Prior to starting the pump, make sure that the power is turned off. Then carry out priming to fill the
pump cavity with liquid.  Close the cocks of any pressure or vacuum gauges to prevent damage from
sudden pressure changes.  Open only when taking measurements.

Next, close the valve on the discharge side. Now you can turn the power on and start up the pump.
Run the motor momentarily to check the direction of motor rotation.  The motor should run in the
direction indicated by the arrow sealed on the pump.  If the direction is reversed, exchange two wires of
the three-phase power wires.  When the pump has reached full speed and line pressure is stable, the
discharge valve can be opened until the desired pressure setting is obtained.

Stopping
When stopping the pump, first close the discharge valve gradually. When it is completely closed, turn
off the power switch so that the pump stops. Never stop the pump suddenly by quickly closing a valve
(i.e., solenoid or hydraulic valves).

Caution
Quick valve closure may cause water hammer which may result in severe damage to the pump.

!

Summary of Contents for MDH-400 Series

Page 1: ...heck that the pump body and parts have not been accidentally damaged or that any bolts or nuts have not been loosened in transit Thank you for selecting an Iwaki Walchem MDH F Series magnetic drive pu...

Page 2: ...IWAKI WALCHEM MAGNETIC DRIVE PUMP MDH F SERIES INSTRUCTION MANUAL IWAKI WALCHEM Corporation...

Page 3: ...Guide 2 3 Specifications 3 4 Handling 5 5 Installation Piping and Wiring 7 6 Operation 11 7 Maintenance and Inspection 14 8 Troubleshooting 19 9 Parts Description and Exploded View 23 10 Disassembly a...

Page 4: ...401 422 423 425 Bearing Option C R S A C F Bearing Carbon PTFE Carbon Carbon Spindle Alumina Alumina 316 S S Alumina Alumina High Purity Front Thrust Ceramic Ceramic 316 S S Ceramic Ceramic Alumina R...

Page 5: ...ecific gravity fluids up to 2 0 can be handled with appropriate trimming of impeller Consult Iwaki Walchem or your distributor for recommended model and impeller trim 5 The MDH 401 7 when coupled to a...

Page 6: ...amic 316 SS Alumina ceramic 99 8 Alumina ceramic Bearing Carbon PTFE Carbon Alumina High density carbon ceramic Mouth Ring PTFE PTFE Thrust Ring Alumina ceramic 316 SS Alumina ceramic 99 8 Alumina cer...

Page 7: ...at the pump be allowed to cool for at least 20 minutes after dry running before introducing fluid again E Models Pumps identified with E at the end of the model identification cannot endure dry runnin...

Page 8: ...and capacity of the pump may be lower than in the case of pure water The required driving power may also vary and should be checked 7 Intermittent operation Frequent start stop switching shortens the...

Page 9: ...easy maintenance n Installation 1 The pump anchoring area must be greater than the area of the pump baseplate If the anchoring area is not large enough the baseplate may be damaged due to the concentr...

Page 10: ...ll a straight pipe which is more than 20 inches long or 10 times as long as the suction port diameter before the suction port of the pump Use the largest possible radius of curvature for the bend 5 Do...

Page 11: ...or more below the surface of the liquid 9 A screen should be provided at the inlet of the suction tank to prevent the entrance of foreign matter into the suction pipe Foreign matter may cause malfunct...

Page 12: ...piping resistance Other wise the specified performance may not be obtained due to increased piping resistance 4 A check valve should be installed if any of the following conditions exists in the pipin...

Page 13: ...re of liquid in the pump may cause damage to the pump 7 In the event of a service power failure turn off the power switch immediately and close the discharge valve n Wiring Use appropriate wiring mate...

Page 14: ...round the impeller 6 If using flooded suction measure the pressure in the suction pipe to check that the pump is filled with liquid 7 Run the motor momentarily to check the direction of motor rotation...

Page 15: ...r is unavailable check values of If pump enters continuous operation discharge pressure suction pressure and current condition check flow meter and confirm in relation to piping resistance that pump o...

Page 16: ...n of each measurement If the valve re mains open during operation the gauge mechanism may be affected by abnormal pressure caused by water hammer 4 If a spare pump is included in the installation keep...

Page 17: ...butor if abnormality is observed Replace if abnormality is observed Clean l Is there scoring in rear face or cylindrical body l Are there any cracks in the plastic of the rear section or cylindrical b...

Page 18: ...s of Spindle Bearing Mouth Ring Impeller Thrust If the difference between Bearing I D and Spindle O D exceeds 0 039 in 1mm either the bearing or the spindle whichever has the greater wear should be re...

Page 19: ...f the surfaces are worn out beyond the wear limit A the pump is subject to serious damage The condition of the surfaces in contact must be checked if an abnormal operation such as dry running or cavit...

Page 20: ...102 2 60 039 1 0 5 Physically confirm that clearances are adequate by spinning impeller by hand in rear casing Tips are not worn out beyond wear limit The impeller and magnet capsule rotate smoothly...

Page 21: ...abnormally low l Magnet coupling is disconnected Stop pump and use a screw driver to check for easy and smooth rotation of motor fan Measure current level to check for low reading Check for foreign ma...

Page 22: ...ter Needles of pressure gauge and vacuum gauge fluctuate l Air enters via suction pipe or gasket section Check flange gaskets of suction pipe and tighten Vacuum gauge needle indicates high value while...

Page 23: ...Clock wise when viewed from motor side Check whether voltage and frequency levels are adequate l Overload Check whether specific gravity and viscosity of liquid are above specifi cation Stop pump and...

Page 24: ...pipe is closed or restricted Cavitation is caused l Wear or melting of pump bushing l Damaged inner magnet assembly or pump spindle l Fluctuating dynamic balance of outer drive magnet assem bly l Wea...

Page 25: ...outh ring 1 14 Bolt w washers 6 4 Magnet capsule bearing assy 1 15 Bolt w washers 2 6 Bearing 1 16 Bolt w washers 4 7 Rear casing spindle unit 1 17 Flange option 2 10 Drive magnet assy 1 18 O ring opt...

Page 26: ...sembly 1 Loosen and remove front casing bolts 14 and 15 2 Remove front casing 1 Wash and clean pump inside 3 Remove impeller 2 and magnet capsule 4 from rear casing 7 Magnet capsule should be kept fre...

Page 27: ...and protrudes from the bottom of magnet capsule Fig 12 Bearing MDH F 422 423 425 1 Separate the impeller from magnet capsule by unscrewing it counterclockwise from impeller side Note If the impeller c...

Page 28: ...r MDH F models 2 Lift up and remove mouth ring by applying a screwdriver to the bottom of mouth ring 3 Place new mouth ring into impeller properly Align recessed area of mouth ring with mating surface...

Page 29: ...y using a strap wrench Should the impeller be hard to screw on place magnet capule in hot water approx 194 F 90 C for five minutes then assemble Gap between rear shroud of impeller and top of magnet c...

Page 30: ...ing information 1 Description and item number according to this instruction manual 2 Pump model number and serial number as shown on the nameplate of the pump 3 Drawing number if you have received a c...

Page 31: ...Model Connections Series NPTM A E1 HL F H CP O D X Y Z 400 1 x 1 5 51 4 33 5 67 3 86 0 47 8 75 8 27 3 74 4 53 3 19 2 00 140 110 144 98 12 222 210 95 115 81 51 401 1 x 1 6 30 5 12 7 00 5 12 0 47 11 50...

Page 32: ...10 28 55 x 1 4 12 24 10 59 5 31 5 28 3 27 2 56 260 230 150 261 14 x 36 311 269 135 134 83 65 Model Pump Weights without motor lbs kg 425 44 20 n MDH F 425 Weight Dimensions Note 1 Overall length varie...

Page 33: ...WALCHEM CORPORATION 5 BOYNTON ROAD HOPPING BROOK PARK HOLLISTON MA 01746 USA TEL 508 429 1440 FAX 508 429 1386 E MAIL IWAKIWALCHEM IWAKIWALCHEM COM ON THE INTERNET AT WWW IWAKIWALCHEM COM P N 180118 H...

Reviews: