IWAKI PUMPS MDG-M4 series Instruction Manual Download Page 1

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IWAKI Magnet Gear Pump

MDG-M4 (built-in type)

Instruction Manual

T367-3 '15/04

( )Country codes

IWAKI CO.,LTD.

6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)

Australia IWAKI Pumps Australia Pty. Ltd.

TEL : (61)2 9899 2411

FAX : 2 9899 2421

Italy

IWAKI Europe GmbH, Italy Branch

TEL : (39)0444 371115 FAX : 0444 335350

Austria

IWAKI EUROPE GmbH

TEL : (49)2154 92540

FAX : 2154 9254 48

Korea

IWAKI Korea Co.,Ltd.

TEL : (82)2 2630 4800 FAX : 2 2630 4801

Belgium

IWAKI Belgium n.v.

TEL : (32)1367 0200

FAX : 1367 2030

Malaysia

IWAKIm Sdn. Bhd.

TEL : (60)3 7803 8807 FAX : 3 7803 4800

China

IWAKI Pumps (Shanghai) Co., Ltd.

TEL : (86)21 6272 7502 FAX : 21 6272 6929

Norway

IWAKI Norge AS

TEL : (47)23 38 49 00 FAX : 23 38 49 01

China

IWAKI Pumps (Guangdong) Co., Ltd.

TEL : (86)750 3866228 FAX : 750 3866278

Singapore IWAKI Singapore Pte. Ltd.

TEL : (65)6316 2028

FAX : 6316 3221

China

GFTZ IWAKI Engineering & Trading (Guangzhou)

TEL : (86)20 8435 0603 FAX : 20 8435 9181

Spain

IWAKI Europe GmbH, Spain Branch

TEL : (34)93 37 70 198 FAX : 93 47 40 991

China

GFTZ IWAKI Engineering & Trading (Beijing)

TEL : (86)10 6442 7713 FAX : 10 6442 7712

Sweden

IWAKI Sverige AB

TEL : (46)8 511 72900 FAX : 8 511 72922

Denmark IWAKI Nordic A/S

TEL : (45)48 24 2345

FAX : 48 24 2346

Switzerland IP Service SA

TEL : (41)26 674 9300 FAX : 26 674 9302

Finland

IWAKI Suomi Oy

TEL : (358)9 2745810

FAX : 9 2742715

Taiwan

IWAKI Pumps Taiwan Co., Ltd.

TEL : (886)2 8227 6900 FAX : 2 8227 6818

France

IWAKI France S.A.

TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73

Taiwan

IWAKI Pumps Taiwan (Hsin-chu) Co., Ltd.

TEL : (886)3 573 5797 FAX : (886)3 573 5798

Germany IWAKI EUROPE GmbH

TEL : (49)2154 9254 0

FAX : 2154 9254 48

Thailand

IWAKI (Thailand) Co.,Ltd.

TEL : (66)2 322 2471

FAX : 2 322 2477

Holland

IWAKI Europe GmbH, Netherlands Branch

TEL : (31)74 2420011

FAX : 2154 9254 48

U.K.

IWAKI Pumps (UK) LTD.

TEL : (44)1743 231363 FAX : 1743 366507

Hong Kong IWAKI Pumps Co., Ltd.

TEL : (852)2 607 1168

FAX : 2 607 1000

U.S.A.

IWAKI AMERICA Inc.

TEL : (1)508 429 1440 FAX : 508 429 1386

Indonesia IWAKI Singapore (Indonesia Branch)

TEL : (62)21 690 6606 FAX : 21 690 6612

Vietnam

IWAKI pumps Vietnam Co.,Ltd.

TEL : (84)613 933456 FAX : 613 933399

Summary of Contents for MDG-M4 series

Page 1: ...Guangzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Europe GmbH Spain Branch TEL 34 933770198 FAX 934740991 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI...

Page 2: ...des 5 Names of Parts and Structure 6 Precautionary measures 7 Installation Piping and Wiring 9 Operation 11 Maintenance and Inspection 13 Disassembling and Reassembling 14 Causes of Trouble and Troubl...

Page 3: ...lves toxic or odorous liquid Ventilate the operating site sufficiently Spill out accident Protective measures should be taken against any accidental spill out or leakage of the operating liquid as a r...

Page 4: ...Is the product not damaged or are the nuts and bolts not loosened during delivery Please examine by sight or touch Principle of Operation The Iwaki Magnet Gear Pump comprises a pair of gears driven by...

Page 5: ...0 C Viscosity below 30mPa s T Temperature between 0 and 95 C Viscosity below 80mPa s 100W motor below 200mPa s 150W motor Represents the maximum discharge pressure 6 0 6MPa Connection B 1 4NPT Line vo...

Page 6: ...body 1 4 Driving magnet ass y 1 set 20 Shaft spring 1 5 Rear casing 1 25 Cap 1 6 Magnet capsule 1 28 Screw M3 10 6 7 Mounting plate 1 29 Screw M4 35 4 9 Driving gear shaft 1 30 Screw M3 25 4 10 Gaske...

Page 7: ...ollowing temperature range The performance will change depending on the temperature of the liquid Type S 0 50 C Type T 0 95 C In case the liquid being handled is a solvent the gears may swell to force...

Page 8: ...plash water on the motor This may cause an electric leak or burning 6 Do not cover the motor unit tightly with a cover etc Avoid operating the pump at an ambient temperature above 40 C The relative hu...

Page 9: ...uid in the tank on the suction side Flooded suction 3 In case it is necessary to install an S type pump in a position in which the inlet of the pump remains higher than the liquid surface a suction li...

Page 10: ...pump is lowered 3 For connection use a thick hose which can withstand pump pressure Since the hose on the suction side particularly tends to be crushed by sucking force the use of for example a Teflon...

Page 11: ...starting up should be confirmed Starting up The following items must be checked when starting up the pump No Item Remarks 1 Confirmation of piping wiring and voltage Confirm piping and electrical wiri...

Page 12: ...ormally abnormal noise or vibration tends to be generated Base on which pump is mounted sometimes becomes resonant increasing noise If separation of pump from base decreases noise anti vibration measu...

Page 13: ...is noticeably lowered substitute the gear case unit and the driving gear shaft with new ones Consumable Parts No Part Number Raplacement Time 47 Gear Case Unit 1 set 5 000 hours 9 Driving Gear shaft 1...

Page 14: ...in this order 3 Unscrew the screws 30 and remove the gear unit 47 gasket 10 drive gear shaft 9 and shaft spring 20 in this order 4 Remove the O ring 11 Put the dismantled parts in a clean place Take c...

Page 15: ...g to the gear case unit 47 as illustrated 2 In attaching the gear unit 47 tighten the small screws 30 uniformly Clamping torque 1N m 3 If the O ring is flawed replace it with a new one 4 When the life...

Page 16: ...se in liquid temperature Motor cannot be started Motor start but rpm does not increase and excess current is generated Motor stops while in operation Liquid cannot be pumped up or pumping is insuffi c...

Page 17: ...tor Capacitor Run Type 7 9 MDG M4S6B220 1 220 240 0 70 0 84 MDG M4T6B115L 3 8 4 6 8 00 1 115 1 5 1 7 MDG M4T6B220 1 220 240 0 70 0 84 MDG M4T6B220H 1 4 1 5 150 180 8 2 Note 1 Above is the performance...

Page 18: ...18 Outer Sizes Models MDG M4 Models MDG M4 H OUT IN E 40 107 89 110 130 120 122 242 65 122 5 2 Rc1 4 2 Rc1 4 E OUT IN 89 110 130 40 107 119 120 239 65 132 5...

Page 19: ...ler with whom you placed your order 2 Before requesting repair peruse this instruction manual again and recheck the product 3 When you request repair the following information is needed Model code and...

Page 20: ...Guangzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Europe GmbH Spain Branch TEL 34 933770198 FAX 934740991 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI...

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IWAKI PUMPS MDG-M4 series, Instruction Manual

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