IWAKI PUMPS FW-20H Instruction Manual Download Page 3 | Manualshive

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IWAKI PUMPS FW-20H Instruction Manual Download Page 3

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Safety instructions .................................................................... 5

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Overview ...................................................................................10

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Installation ...............................................................................15

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Summary of Contents for FW-20H

Page 1: ...Drive Bellows Pump FW H series 2011 IWAKI CO LTD Thank you for choosing our product Please read through this instruction manual before use This instruction manual describes important precautions and...

Page 2: ...ched accessories A FDC 1 controller and two quick exhaust valves c Check if the delivery is damaged or deformed Check for transit damage and loose bolts 7KH PDUNLQJ RQ RXU SURGXFW V LV IRU XV WR PDUNH...

Page 3: ...J OLTXLG 12 8VH FDUH KDQGOLQJ WKH IROORZLQJ OLTXLGV 12 2SHUDWLRQ DQG 6WRSSDJH 13 XULQJ RSHUDWLRQ 13 KHQ VWRSSLQJ WKH SXPS 13 XULQJ VWRSSDJH 13 LU H KDXVW SRUW 13 HDN VHQVRU 13 PELHQW WHPSHUDWXUH 13 3X...

Page 4: ...ZLUHV 25 WHQVLRQ RI OHDN VHQVRU ZLUHV 25 QVWDOODWLRQ RI SUR LPLW VZLWFK ZLUHV 25 WHQVLRQ RI SUR LPLW VZLWFK ZLUHV 25 LULQJ GLDJUDP 26 Operation 27 HIRUH RSHUDWLRQ 27 3XPS RSHUDWLRQ 28 6WDUWLQJ WKH SX...

Page 5: ...WLRQ VXJJHVWLQJ WKH XVH RI DXWLRQ 3URKLELWHG DFWLRQV RU VSHFL F 5HTXLUHPHQW QGLFDWHV PLVKDQGOLQJ FRXOG OHDG WR SHUVRQDO LQMXU RU SURS HUW GDPDJH CAUTION DXWLRQ PDUNV 3URKLELWHG PDUNV 5HTXLUHPHQW PDUNV...

Page 6: ...ELOLW IRU DQ IDLOXUH RU LQMXU UHVXOWLQJ IURP DOWHUDWLRQV WR WKH SXPS HDU SURWHFWLYH FORWKLQJ OZD V ZHDU SURWHFWLYH FORWKLQJ VXFK DV DQ H H SURWHFWLRQ FKHPLFDO UH VLVWDQW JORYHV D PDVN DQG D IDFH VKLHO...

Page 7: ...WKH SXPS R QRW XVH WKH SXPS DV D SODWIRUP QMXU RU GDPDJH PD UHVXOW ZKHQ WKH SXPS WXUQV RYHU OXVKLQJ EHIRUH RSHUDWLRQ OXVK WKH LQVLGH RI WKH SXPS DQG SLSLQJ ZLWK SXUH ZDWHU RU WKH OLTXLG WR EH GHOLYHU...

Page 8: ...FKHPLFDO GRHV QRW VSLOO RXW LQ WUDQVLW 2EVHUYH WKH PD LPXP VWURNH UDWH 2SHUDWLRQ DERYH WKH PD VWURNH UDWH PD UHGXFH WKH OLIH RI EHOORZV 6HH WKH 6SHFLILFDWLRQ VHFWLRQ RQ SDJH IRU GHWDLO 6HW WKH FRQWURO...

Page 9: ...RW RSHUDWH WKH SXPS DQG FRQWUROOHU ZKLOH ZHW ZLWK VROXWLRQ RU ZDWHU DLOXUH RU LQMXU PD UHVXOW P PHGLDWHO GU RII WKH SXPS DQG FRQWUROOHU LI WKH JHW ZHW R QRW FORVH GLVFKDUJH OLQH GXULQJ RSHUDWLRQ 6ROXW...

Page 10: ...FWRU manufacturing processes 3ULQFLSOH RI RSHUDWLRQ 7KH SXPS XQLW KDV WZR DLU FKDPEHUV DQG D SDLU RI EHOORZV 7KH UHFLSURFDWLQJ PRWLRQ RI WKH EHOORZV LQ WKH DLU FKDPEHUV LQWURGXFHV GHOLYHUV VROXWLRQ Su...

Page 11: ...VSHF ODEHO ZLWK D VROYHQW VXFK DV EHQ LQH RU WKLQQHU 7ZR RU PRUH SHUVRQQHO PXVW EH UHTXLUHG WR OLIW DQG PRYH WKLV SXPS 6XSSO DLU SRUW DVH WR DQFKRU WKH SXPS 3UR LPLW VZLWFK DQG OHDN VHQVRU ZLUHV RQQHF...

Page 12: ...HVVXUH FRQVWDQW Liquid temperature range Observe the allowable liquid temperature range of 10 180 1RWH VKDUS WHPSHUDWXUH XFWXDWLRQ KHDW VKRFN may reduce the life of the pump Contact us for detail Liqu...

Page 13: ...ows OZD V REVHUYH WKH PLQLPXP FRPSRVLWH HIIHFWLYH FURVV VHFWLRQDO DUHD R QRW H WHQG WKH DLU H KDXVW SRUW WRR IDU DZD IURP WKH VROHQRLG YDOYH 69 RU WKH TXLFN H KDXVW YDOYH 4 9 2WKHUZLVH LQFUHDVHG SLSH...

Page 14: ...owing information FW 20 H T 1 01 a b a c d e D 6HULHV QDPH LJK OLTXLG WHPSHUDWXUH E 0D LPXP RZ UDWH PLQ PLQ PLQ F 3XPS FRQQHFWLRQ QOHW 2XWOHW 7 7XEH VWDQGDUG G 3XPS KHDG EHOORZV FRQQHFWLRQ 0HFKDQLFDO...

Page 15: ...H WXUQHG RQ GXULQJ ZRUN I RX QRWLFH DQ DEQRUPDO RU GDQJHURXV FRQGLWLRQV VXVSHQG RSHUDWLRQ LPPHGLDWHO DQG LQVSHFW VROYH SUREOHPV R QRW LQVWDOO WKH SXPS LQ D DPPDEOH DWPRVSKHUH 3XPS PRXQWLQJ 0RXQW WKH S...

Page 16: ...W ZLWK WKH RXWOHW XSZDUG DQG LQOHW VLGHZD V 3URYLGH IRXU KROHV IRU SXPS DQFKRULQJ 0 RU 0 KH DQFKRULQJ EROWV DQG SODWH ZDVKHUV E WKH IROORZ LQJ SLWFK ZLGWK DQG GHSWK 8VH VSULQJ ZDVKHU DV QHFHVVDU 0RGHO...

Page 17: ...VKRXOG EH ODUJHU WKDQ WKH SXPS RXWOHW LQOHW 2 HQHUDO MRLQWV FDQ EH XVHG KRZHYHU QR OHDNDJH LV DOORZHG XQGHU KRW OLTXLG WUDQVIHU RU KHDW F FOH 8VH PHDVXUHV WR NHHS WKH SXPS FRQQHFWLRQV IUHH IURP VWUHVV...

Page 18: ...LVWDQFH WRR PXFK REVHUYH WKH PLQLPXP FRPSRVLWH HIIHFWLYH FURVV VHF WLRQDO GLDPHWHU NOTE I ZDIHU IUDJPHQWV HQWHU WKH SXPS WKH PD JHW VWXFN LQ WKH EHOORZV DQG HYHQWXDOO FDXVH IDLOXUH I WKH FORJ WKH SXPS...

Page 19: ...SLQJ WKH SXPS PSDFW SUHVVXUH PD GHIRUP WKH EHOORZV LOWUDWLRQ FLUFXODWLRQ KHFN D ILOWHULQJ DUHD ILOWHULQJ SHUIRUPDQFH DQG HIIHFWV RQ WKH IORZ EHIRUH VHOHFWLQJ D F FOH ILOWHU GHVLUHG IORZ PD QRW EH REWD...

Page 20: ...U WKH EDI IOH WR VXFN OLTXLG RQO 3ODQ QVWDOO DQ DXWRPDWLF YDOYH Periodic degassing 3URJUDP DQ DXWRPDWLF YDOYH WR RSHQ SHULRGLFDOO UHJDUGOHVV RI GU UXQQLQJ RU H DPSOH WKH YDOYH RSHQV IRU WHQ VHFRQGV HY...

Page 21: ...U WKURXJK WKH GXFW RI WKH SODQW IDFLOLW WR WKH DLU RU DWWDFK VLOHQFHUV WR H KDXVW SRUWV 7KH DLU FRQVXPSWLRQ LQFUHDVHV DV LQVWDOOLQJ WZR RU PRUH SXPSV DQG WKH QXPEHU RI SXPSV LQFUHDVHV 2SWLPLVH WKH DLU...

Page 22: ...SUHVVXUH LTXLG WHPSHUDWXUH 03D 03D 03D b The air line between the regulator and the solenoid valve 7KH RSWLPDO DLU OLQH FKDQJHV ZLWK WKH SXPS PRGHO 6HH EHORZ 0RGHO LU OLQH PP RU PRUH PP RU PRUH c Sole...

Page 23: ...EH FRUURVLYH LV H SHOOHG YLD WKH 69 QVWDOO D 4 9 EHWZHHQ WKH SXPS DQG WKH 69 WR H SHO WKH FRUURVLYH JDV DQG SURWHFW WKH 69 DV QHFHVVDU 7KH 4 9 VKRXOG EH SRVLWLRQHG DV FORVH WR WKH SXPS DV SRVVLEOH ZLW...

Page 24: ...I WKH HQWLUH V VWHP LV FDOFXODWHG IURP WKH IROORZLQJ IRUPXOD 6 RPSRVLWH HIIHFWLYH FURVV VHFWLRQDO DUHD PP2 6Q IIHFWLYH FURVV VHFWLRQDO DUHD RI HDFK SQHXPDWLF GHYLFH PP2 6HH WKH FDWDORJXHV LVVXHG E GHY...

Page 25: ...LQ D VROYHQW PD FDXVH D ILUH Installation HDG ZLUHV P SUR LPLW VZLWFK OHDG ZLUHV DQG P OHDN VHQVRU OHDG ZLUHV DUH RULJLQDOO EXLOW LQ WKH SXPS EXW WKHQ RWKHU OHDG ZLUHV IRU WKH FRQQHFWLRQ EHWZHHQ WKH F...

Page 26: ...put 24VDC ouput CN 6 24VDC power supply SV Solenoid valve single ER Electropneumatic regulator FR Filtere regulator C 1 C 2 D 1 D 2 R L Red White Black Red White Black FW series SV ER FR Left proximit...

Page 27: ...HFWULF ZLULQJ LV PDGH FRUUHFWO KHFN WKH ZLULQJ RI SUR LPLW VZLWFKHV OHDN VHQVRUV VROHQRLG YDOYHV DQG HOHFWURSQHXPDWLF UHJXODWRUV NOTE SUR LPLW VZLWFK PD EUHDN OZD V HQVXUH FRUUHFW ZLULQJ KHFN LI DLU S...

Page 28: ...PHDVXUH PHWDO LRQ OHYHO Starting the pump 6XSSO DLU WR WKH SXPS DQG RSHQ VXSSO DLU OLQHV 6HW WKH UHJXODWRU WR NHHS WKH DOORZDEOH UDQJH RI VXSSO DLU SUHVVXUH DV VKRZQ EHORZ 6XSSO DLU SUHVVXUH LTXLG WH...

Page 29: ...2WKHUZLVH WKH EHOORZV PD GHIRUP R QRW FORVH D GLVFKDUJH YDOYH DV VWRSSLQJ WKH SXPS Q LPSDFW SUHVVXUH PD GHIRUP WKH EHOORZV RU D FRQQHFWLQJ SODWH 3XVK WKH 17 5 NH DQG WKHQ XVH WKH 6 7 NH WR FKRRVH WKH...

Page 30: ...HUIRUPHG HIRUH VWRSSLQJ WKH SXPS UHOHDVH WKH SUHVVXUH IURP WKH GLVFKDUJH OLQH 2WKHUZLVH WKH EHOORZV PD GHIRUP R QRW FORVH D GLVFKDUJH YDOYH DV VWRSSLQJ WKH SXPS Q LPSDFW SUHVVXUH PD GHIRUP WKH EHOORZV...

Page 31: ...LI RSHUDWLRQ LV XQVWDEOH OHDQ RU UHSODFH WKH SXPS VXFWLRQ OLQH LV FORVHG KHFN IRU D FORVHG VXF WLRQ OLQH 2SHQ WKH VXFWLRQ OLQH ORZ UDWH LV UHGXFHG 6XSSO DLU SUHVVXUH RU DLU IORZ LV WRR ORZ I SURSHU DL...

Page 32: ...LRQ SXPS KHDG YDOYH RU D YDOYH VHDW LV ZRUQ KHFN FOHDQ RU UHSODFH WKH SXPS 6ZLWFK RYHU IDLOXUH RI WKH 69 2EVHUYH WKH PLQLPXP RSHUDWLRQ SUHVVXUH RI WKH 69 QVSHFW UHSDLU RU UHSODFH WKH VROHQRLG YDOYH FH...

Page 33: ...odic inspection Check the following items every month 1 Stroke rate reduction VWURNH UDWH UHGXFHV DV DLU OHDNV 7KH ZHDU RI WKH VKDIW SDFNLQJ LV D FDXVH RI DLU OHDN 5HSODFH DV QHFHV VDU 5HSODFHPHQW RI...

Page 34: ...SDUW QXPEHU 6HH WKH 3DUW QDPHV VHFWLRQ RQ SDJH RU ODWHU 3XPS PRGHO LGHQWLILFDWLRQ FRGH DQG PDQXIDFWXULQJ QXPEHU 6HH SXPS QDPHSODWH UDZLQJ QXPEHU LI RX KDYH RXU DSSURYDO GUDZLQJ 0RGHO 3DUWV QXPEHU 3DU...

Page 35: ...LRQ SDUW SUS304 HDG ZLUH OHQJWK P 7KH PD LPXP IORZ UDWH LV EDVHG RQ SXPSLQJ FOHDQ ZDWHU RI 7KH VXFWLRQ OLIW LV EDVHG RQ SXPSLQJ FOHDQ ZDWHU DW DQ DPELHQW WHPSHUDWXUH DQG WKH PD LPXP VSP 7 RU WHPV 6SHF...

Page 36: ...94 90 3 54 6 0 24 112 4 41 182 7 17 22 0 87 100 3 94 IN OUT AIR SUP 2 Rc1 4 2 19 16 3 4 218 8 58 221 8 70 346 13 62 458 18 03 10 0 39 10 0 39 105 4 13 140 5 51 100 3 94 90 3 54 6 0 24 112 4 41 182 7 1...

Page 37: ...12 220 8 66 25 5 1 00 100 3 94 IN OUT 2 25 22 1 AIR SUP 2 Rc3 8 102 4 02 100 3 94 240 9 45 250 9 84 434 17 09 542 21 34 12 0 47 12 0 47 143 5 63 183 7 20 6 0 24 40 1 57 130 5 12 220 8 66 25 5 1 00 10...

Page 38: ...STNLS STL 0 38 3ODWH ZDVKHU 4 STNLS STL 0 13 3XPS VKDIW 2 SUS304 3 39 HDN VHQVRU 4 SUS304 14 RQQHFWLQJ SODWH 2 SUS304 40 DVNHW 4 PTFE 15 RQQHFWLQJ VKDIW 2 SUS304 41 2 ULQJ 4 0 6 16 6KDIW FRYHU 2 SUS30...

Page 39: ...VKDIW 2 SUS304 3 38 3ODWH ZDVKHU 4 STNLS STL 0 14 RQQHFWLQJ SODWH 2 SUS304 39 HDN VHQVRU 4 SUS304 15 RQQHFWLQJ VKDIW 2 SUS304 40 DVNHW 4 PTFE 16 6KDIW FRYHU 2 SUS304 37 FRDWHG 41 2 ULQJ 4 0 6 17 H VR...

Page 40: ...S VKDIW 2 SUS304 3 41 2 ULQJ 4 0 6 14 RQQHFWLQJ SODWH 2 SUS304 42 2 ULQJ 4 0 6 15 RQQHFWLQJ VKDIW 2 SUS304 43 DVNHW 4 PTFE 16 6KDIW FRYHU 2 SUS304 37 FRDWHG 44 6SULQJ ZDVKHU 8 STNLS STL 0 17 H VRFN FD...

Page 41: ...DVNHW 4 PTFE 14 RQQHFWLQJ SODWH 2 SUS304 41 2 ULQJ 4 0 6 15 RQQHFWLQJ VKDIW 2 SUS304 42 2 ULQJ 4 0 6 16 6KDIW FRYHU 2 SUS304 37 FRDWHG 43 DVNHW 4 PTFE 17 H VRFN FDS EROW 4 STNLS STL 0 25 44 6SULQJ ZDV...

Page 42: ...2 1 0 6 5 6 72 7 6 5 7 21 5 7 6 5 1 21 250 7 7 7 2 2 1 67 1 5 6 25 5 7 9 6 6 5 6 33 5 7 9 6 0 1 5 5 7 9 11 67 1 5 6 1 62 1 3 5621 2 6 87 25 6 72 203 7 7 1 1 7 20081 7 8523 0 6 0 165 1 50 1 127 7 6 5 7...

Page 43: ...43 6SHFL FDWLRQV 6SHFL FDWLRQ 2XWHU GLPHQVLRQ...

Page 44: ...EL 39 0444 371115 FAX 39 0444 335350 U S A IWAKI America Inc TEL 1 508 429 1440 FAX 1 508 429 1386 China IWAKI Pumps Shanghai Co Ltd TEL 86 21 6272 7502 FAX 86 21 6272 6929 Spain IWAKI Europe GmbH Spa...

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