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2008 IWAKI CO., LTD.

Iwaki
Electromagnetic Metering Pump

EWN-W (For water quality control)

Instruction manual 
 

Thank you for choosing our product. 

Please read through this instruction manual before use. 

This instruction manual describes important precautions and 
instructions for the product. Always keep it on hand for quick 
reference. 

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Summary of Contents for EWN-B09

Page 1: ...al Thank you for choosing our product Please read through this instruction manual before use This instruction manual describes important precautions and instructions for the product Always keep it on...

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Page 10: ...W KROG OLTXLG QFKRU WKH SXPS ZLWK IRXU 0 EROWV VR LW GRHVQ W YLEUDWH I WKH SXPS LV QRW LQVWDOOHG OHYHO RXWSXW PD EH DI IHFWHG KHQ WZR RU PRUH SXPSV DUH LQVWDOOHG WRJHWKHU YLEUDWLRQ PD EH VLJQL FDQW UH...

Page 11: ...O XQLW 1RWH WKDW DQ DSSOLFDEOH FRQ WURO XQLW GLIIHUV ZLWK HDFK GULYH XQLW R QRW DWWDFK D FRQWURO XQLW WR D GLIIHUHQW GULYH XQLW 2WKHUZLVH DQ HOHFWULFDO FLUFXLW RU WKH GULYH XQLW PD IDLO 6ROXWLRQ LQ WK...

Page 12: ...ns of electrodes and sensors 3ULQFLSOH RI RSHUDWLRQ 7KH SXOVH VLJQDO FRQWUROV WKH HOHFWURPDJQHWLF IRUFH DQG VSULQJ IRUFH LQ RUGHU WR PDNH UHFLSURFDWLQJ PRWLRQ 7KH UHFLSURFDWLQJ PRWLRQ LV WUDQVIHUUHG W...

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Page 14: ...HULYDWLYH JDLQ S 7G 7G HULYDWLYH WHUP HYLDWLRQ 3URFHVV YDOXH 39 6HWSRLQW 63 FFXPXODWHG GHYLDWLRQ 6XPPHG LQVWDQWDQHRXV GHYLDWLRQ ORZGRZQ FRQWURO 7 7KH SXPS FRQWUROV D EORZGRZQ YDOYH DORQJ ZLWK WKH PHDV...

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Page 16: ...LRQ IRU GHJDVVLQJ 287387 IXQFWLRQ 6HH SDJH 6LJQDOV FDQ EH VHQW YLD WKH RXWSXW WHUPLQDO LQ V QF ZLWK SURJUDPPLQJ 287 0HFKDQLFDO UHOD 7KH XSSHU DODUP DQG ORZHU DODUP IXQFWLRQ YLD 287 DPSOH QWHUORFN 6723...

Page 17: ...LJQDO LV UHOHDVHG KHQ 125 LV VHOHFWHG 7KH SXPS UXQV ZKLOH UHFHLYLQJ WKH H WHUQDO VLJQDO YLD WKH 6723 WHUPLQDO FORVHG FRQWDFW 7KH SXPS VWRSV RSHUDWLRQ ZKHQ WKH VWRS VLJQDO LV UHOHDVHG 3UH 6723 IXQFWLRQ...

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Page 19: ...7 57 6723 NH 8VHG IRU VWDUWLQJ VWRSSLQJ WKH SXPS RSHUDWLRQ RU PRYLQJ EHWZHHQ PRGHV 21 LJKWV RUDQJH DV WXUQLQJ RQ SRZHU 7KH OLJKWV JUHHQ DQG IODVKHV DW HDFK VWURNH 6 NH 8VHG IRU FDQFHOOLQJ SURJUDPPLQJ...

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Page 21: ...ULYH XQLW YHUDJH SRZHU FRQVXPSWLRQ F LDSKUDJP HIIHFWLYH GLDPHWHU PP PP PP PP PP PP G HW HQG PDWHULDOV Code 3XPS KHDG 9DOYH 2 ULQJ 9DOYH VHDW DVNHW LDSKUDJP VC PVC OXPLQD FHUDPLF FKM FKM PTFE PTFE 3 0...

Page 22: ...1 1 9 9 9 9 1 3 9 9 9 9 1 4 9 9 1 6 9 9 1 7 9 9 9 9 1 8 9 9 1 23 VC 1 24 9 9 1 1R FRGH DQG DUH HTXLSSHG WR WKH 1 WKH 9 RU 9 W SHV I 3RZHU FDEOH XURSHDQ W SH J RQWURO XQLW IXQFWLRQ 32 S 253 RQGXFWLYLW...

Page 23: ...D UHVXOW R QRW WRXFK D PHDVXULQJ VXUIDFH ZLWK EDUH KDQGV 6HQVLWLYLW PD UH GXFH ZKHQ WKH VXUIDFH LV FRQWDPLQDWHG E VHEXP 7KH VHQVRU LV D ZDUH SDUW 5HSODFH LW ZLWK QHZ RQH SHULRGLFDOO RQGXFWLYLW VHQVRU...

Page 24: ...24 Q LQH PRXQWHG VHQVRU 6 7 7KLV W SH RI VHQVRU LV SODFHG LQ D SLSHOLQH WKURXJK D RZ FHOO 7KHUH DUH WZR SUREHV LQ D VORW DW WKH VHQVRU HQG S T T E2 E1 6HQVRUV...

Page 25: ...RVLYH RU DPPDEOH PDWHULDO QHDU WKH SXPS R QRW XVH D GDPDJHG SXPS 8VH RI D GDPDJHG SXPS FRXOG OHDG WR DQ HOHFWULF VKRFN RU GHDWK 3XPS PRXQWLQJ Select an installation location and mount the pump 1HFHVVD...

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Page 29: ...HYHQWLRQ RI FU VWDO FORJJLQJ HVSHFLDOO ZKHQ XVLQJ VRGLXP K SRFKORULWH Q WKH QDWXUH RI WKH SXPS WKH ORZHU GLVFKDUJH SUHVVXUH WKH KLJKHU GLVFKDUJH FDSDFLW DQG YLFH YHUVD I RX ZDQW WR REVHUYH WKH PD GLVF...

Page 30: ...ge 66 for detail Conductivity sensor PPHUVLRQ PRXQWHG VHQVRU 3ODFH WKH VHQVRU LQWR D WDQN QVXUH WKDW WKH VHQVRU LV VXUURXQGHG E DW OHDVW PP RI OLTXLG RQ DOO VLGHV LQFOXGLQJ WRS DQG ERWWRP 2WKHUZLVH DQ...

Page 31: ...DQG UHODWHG GHYLFHV EHIRUH VHUYLFH LV SHUIRUPHG 5HSODFHPHQW RI WKH SRZHU FDEOH VKRXOG EH FRQGXFWHG E D PDQXIDFWXUHU KLV DJHQF RU D VNLOOHG SHUVRQ 2WKHUZLVH DQ DFFLGHQW PD UHVXOW 1HFHVVDU WRROV GMXVWDE...

Page 32: ...32 End terminals See the following diagram for detail QSXW WHUPLQDO 6723 WHUPLQDO 2XWSXW WHUPLQDO 6HQVRU VLJQDO 7 3RZHU ZLUHV PP 32 3RZHU FDEOH PP LULQJ...

Page 33: ...D SSO SRZHU DW D VLWWLQJ R QRW DSSO JUDGXDOO 6XUJH YROWDJH 7KH HOHFWURQLF FLUFXLW LQ WKH FRQWURO XQLW PD IDLO GXH WR VXUJH YROWDJH R QRW SODFH WKH SXPS FORVH WR D KLJK SRZHU GHYLFH RI 9 RU PRUH ZKLFK...

Page 34: ...WR 8VH WKH FRQWDFW FDSDFLW RI RU PRUH ZKHQ WKH DFWXDO QXPEHU RI WLPHV LV RYHU RU ZKHQ VKDULQJ D SRZHU VRXUFH ZLWK D ODUJH FDSDFLW HTXLSPHQW ZKLFK PD FDXVH D VXUJH YROWDJH DQG GDPDJH D FRQWDFW SRLQW 8...

Page 35: ...V 20521 6 RU 61 20521 7 5 6 RU 7 5 60 KHQ XVLQJ D PHFKDQLFDO UHOD IRU VLJQDO LQSXW LWV PLQLPXP DSSOLFDWLRQ ORDG VKRXOG EH P RU EHORZ 8VH HLWKHU D QR YROWDJH FRQWDFW RU DQ RSHQ FROOHFWRU IRU WKH 6723 D...

Page 36: ...LJQDO ZLUHV WR WKH 287 WHUPLQDO YLD D 1 SLQ FRQQHFWRU OUT1 Mechanical relay Upper limit alarm Lower limit alarm or Batch alarm 8SSHU OLPLW DODUP LV VHOHFWHG DW IDFWRU GHIDXOW VHWWLQJ RU WKH 7 W SH 287...

Page 37: ...RU FDEOH DZD IURP D PRWRU DQG LWV SRZHU FDEOH ZKLFK JHQHUDWH QRLVH 2SWLPLVH WKH VHQVRU FDEOH ZLULQJ WDNLQJ DFFRXQW RI FDOLEUDWLRQ LQVSHFWLRQ DQG UH SODFHPHQW ZRUNV For the WCT remove the terminal case...

Page 38: ...6KLHOG NOTE 7KH S 253 HOHFWURGH FDEOH LV D KLJK YROWDJH LQVXODWHG FDEOH VR H WUD FDUH LV UH TXLUHG OZD V XVH D VSHFLILHG MXQFWLRQ FDEOH ZKHQ H WHQGLQJ RU UHOD LQJ WKH VHQVRU FDEOH 7KH XVH RI FRQGXLW S...

Page 39: ...HVLJQHG WR VXSSO SRZHU YROWDJH WR ERWK WKH SXPS DQG D EORZ GRZQ YDOYH 6SHFL FDWLRQV 0RGHO FRGH 7 3 5 QSXW 3RZHU YROWDJH 9 RQWURO ORZGRZQ FRQWURO 2XWSXW 9ROWDJH FRQWDFW 0D 9 5HVLVWDQFH ORDG 7KH VDPH YR...

Page 40: ...H SDJH DQG VHOHFW WKH EHVW LQVWDOODWLRQ ORFDWLRQ NOTE 0DLQWDLQ D VSDFH IRU ZLULQJ ZRUN 2SHQ WKH FRYHU 8QVFUHZ DQG RSHQ WKH FRYHU L ZLWK RXU 0 VFUHZV 8QVFUHZLQJ WKH FRYHU WKHUH DUH IRXU WKURXJK KROHV R...

Page 41: ...JKWHQ WKH FDEOH TB1 CN1 ESC 3RZHU YROWDJH 100 240VAC ORZGRZQ YDOYH 0XOWLER 5HOD W SH 3XPS RQGXFWLYLW VHQVRU 6HQVRU LQSXW 2XWSXW WHUPLQDO 3XPS SRZHU 3XPS SRZHU FDEOH PP 8VH RSWLRQDO 1 FRQQHFWRU FDEOH 8...

Page 42: ...DIWHU ZLULQJ ZRUN 7KH V VWHP LV QRZ UHDG IRU EORZGRZQ FRQWURO NOTE ORVH WKH FRYHU WLJKW WR PDLQWDLQ VHDOLQJ SHUIRUPDQFH 1 2 3 4 TB1 CN1 TB2 ON OFF TB2 Power supply Blowdown valve Earthing N O N C 100...

Page 43: ...H OHFWULFDO ZLULQJ LV FRUUHFW DQG LV IUHH IURP WKH ULVN RI VKRUW FLUFXLW DQG HOHFWUL FDO OHDNDJH 5HWLJKWHQLQJ RI SXPS KHDG LQJ EROWV PSRUWDQW 7KH SXPS KHDG LQJ EROWV PD ORRVHQ ZKHQ SODVWLF SDUWV FUHHS...

Page 44: ...the pump Conduct degassing in the following cases KHQ WKH SXPS VWDUWV WR UXQ IRU WKH UVW WLPH KHQ D RZ UDWH LV WRR ORZ IWHU OLTXLG LV UHSODFHG LQ D VXSSO WDQN IWHU D ORQJ SHULRG RI VWRSSDJH IWHU PDLQ...

Page 45: ...RU FDOOV XS WKH ODVW VHOHFWHG PRGH ZLWK RWKHU VHWWLQJV NOTE 7KH VFUHHQ VKRZV 55 ZKHQ LQSXW VLJQDO ZLUHV DUH QRW FRQQHFWHG RPSOHWH FRQQHFWLRQ DQG WKHQ WXUQ RQ SRZHU 5XQ WKH SXPS DW WKH PD LPXP VWURNH U...

Page 46: ...R RSHQ WKH DLU YHQW SRUW R QRW URWDWH LW WKUHH UHYROXWLRQV 2WKHUZLVH OLTXLG PD FRPH RXW IURP WKH DGMXVWLQJ VFUHZ HHS WKH SXPS UXQQLQJ IRU PRUH WKDQ WHQ PLQXWHV IRU GHJDVVLQJ 6WRS WKH SXPS E SXVKLQJ WK...

Page 47: ...ZHW HQGV DQG WKH LQVLGH RI WXELQJ 5XQ WKH SXPS ZLWK FOHDQ ZDWHU IRU DERXW PLQXWHV WR ULQVH FKHPLFDOV RII HIRUH XQSOXJJLQJ WKH SXPS OZD V VWRS WKH SXPS E NH RSHUDWLRQ DQG ZDLW IRU WKUHH VHFRQGV EHIRUH...

Page 48: ...O 3 253 1 1200 1 0 3W VWURNH UDWH 0 VSP 1 0 QWHJUDO V HULYDWLYH V WCT 6WDUWLQJ SRLQW 0 399 1 200 6WRS SRLQW 0 399 1 100 6WURNH UDWH UDQJH 0 VSP 1 0 3XPS FRQWURO 17 RU 6 INT 21 WLPH 00 2 WLPH 00 RFN RX...

Page 49: ...W 83 2 1 0 6 1 2 0 UP WPO 3 253 1 1000 7 1 300 2 1 WPO 3 253 1 400 7 1 50 6 WPO 3 253 1 100 7 1 10 7 0 99 1 10 2 ON or OFF OFF STOP ON or OFF ON 3 673 ON or OFF OFF 8 ON or OFF OFF SENS ON or OFF OFF...

Page 50: ...Power ON Auto operation Operating state Wait state Liquid temperature User mode Calibration mode Keypad lock Enter PIN number 3sec 1sec 1sec 1sec Priming mode 1sec 6HH SDJH IRU FDOL EUDWLRQ SURFHVV 6H...

Page 51: ...0DQ 3W RU 3W FDOLEUDWLRQ DUH DYDLODEOH Calibration for ORP measurement WPO type VHQVLWLYLW FKHFN DQG D 0DQ FDOLEUDWLRQ LV DYDLODEOH Calibration for conductivity measurement WEC WCT types HOO FRQVWDQW...

Page 52: ...XQLW FDQ QRW UHFRJQL H 6 RU 86 XWR SRWHQWLDO FKHFN 7KH FRQWURO XQLW GHWHUPLQHV LI WKH HOHFWURGH SRWHQ WLDO LV VWDEOH RU QRW XWR 3W FDOLEUDWLRQ 8VDEOH EXIIHU VROXWLRQV 6 S DQG 86 S DQG RPELQDWLRQ RI E...

Page 53: ...VLGHZDOOV 3XVK WKH NH RQFH IRU 3W FDOLEUDWLRQ 7KH PHDVXUHG S XVKHV I 2 LV VKRZQ RQ WKH VFUHHQ DV EOLQNLQJ VWRSV WKH 3W FDOLEUDWLRQ KDV QLVKHG I WKH 3W FDOLEUDWLRQ LV QRW UHTXLUHG SXVK WKH VWDUW VWRS...

Page 54: ...VROXWLRQ HHS D FHUWDLQ GLVWDQFH IURP D WDQN ERWWRP DQG VLGHZDOOV 3XVK WKH NH RQFH IRU 3W FDOL EUDWLRQ 7KH PHDVXUHG S XVKHV 8VH WKH 83 RU 2 1 NH WR DGMXVW D YDOXH 3XVK WKH NH WR HQWHU WKH YDOXH EOLQNV...

Page 55: ...EXIIHU VROXWLRQ 3XVK WKH NH DJDLQ PHDVXUHG YDOXH VWDUWV DVKLQJ 8VH WKH 83 RU 2 1 NH WR DGMXVW D YDOXH 3XVK WKH NH WR HQWHU WKH YDOXH I 2 LV VKRZQ RQ WKH VFUHHQ DV EOLQNLQJ VWRSV WKH 3W FDOLEUDWLRQ KD...

Page 56: ...SDUDWLRQ GLVVROYLQJ RI 253 SRZGHUV LUVW XVH LV UHFRPPHQGHG R QRW SUHVHUYH WKH EXIIHU VROXWLRQ E LVVROYH 253 SRZGHUV LQ PO RI SXUH ZDWHU F PPHUVH WKH HOHFWURGH LQWR WKH VROXWLRQ G KHFN WKH VROXWLRQ WHP...

Page 57: ...G P9 LV HG 3UHVV DQG KROG WKH NH IRU RQH VHFRQG WR HQWHU WKH DO PRGH PPHUVH WKH HOHFWURGH LQWR D EXIIHU VROXWLRQ 8VH WKH 83 RU 2 1 NH WR DGMXVW D YDOXH 7KH ERWWRP OLQH ZLOO GLVSOD D UHDGLQJ UDQJH HIDX...

Page 58: ...3UHVV DQG KROG WKH NH IRU RQH VHFRQG WR HQWHU WKH DO PRGH 3XVK WKH NH DJDLQ 8VH WKH 83 RU 2 1 NH WR DGMXVW D YDOXH 7KH VHWWLQJ UDQJH LV 3XVK WKH NH WR HQWHU WKH YDOXH I 2 LV VKRZQ RQ WKH VFUHHQ WKH F...

Page 59: ...U 2 1 NH WR VHOHFW 0 9 PPHUVH WKH VHQVRU LQWR D SURFHVV VROXWLRQ 3XVK WKH NH DJDLQ 8VH WKH 83 RU 2 1 NH WR DGMXVW D YDOXH 3XVK WKH NH WR HQWHU WKH YDOXH I 2 LV VKRZQ RQ WKH VFUHHQ WKH UHDGLQJ FDOLEUDW...

Page 60: ...VHOHFW ZLWK WKH 6 7 NH 872 0 1 VHOHFWLRQ 6HOHFW 872 RU 0 1 RSHUDWLRQ 6HH SDJH IRU GHWDLO RQWURO SDUDPHWHU SURJUDPPLQJ 3URJUDP FRQWURO SDUDPHWHUV 6HH SDJH IRU GHWDLO 0HDVXUHPHQW SDUDPHWHU SURJUDPPLQJ 3...

Page 61: ...61 Operation 2SHUDWLRQ SURJUDPPLQJ 872 0 1 VHOHFWLRQ 6HOHFW 872 RU 0 1 RSHUDWLRQ Menu selection AUTO MAN selection AUTO operation MAN operation Use keys...

Page 62: ...SPM at SP 1 Enter spm Process value at SP 2 Enter a process value SPM at SP 2 Enter spm Integral Enter an integral sec Enter process values and spm at SP 1 and SP 2 for proportional control Enter an i...

Page 63: ...INT is selected Stop point Enter a process value to stop blowdown control SPM setting Program a spm that the pump runs at INT or b SYC Select intermittent or blow sync operation ON time setting Progr...

Page 64: ...or detail AUTO MAN pH calibration selection WPO type Select AUTO or MAN pH calibration See page 65 for detail Measured value adjustment Adjust measured values See page 66 for detail AUTO MAN TC select...

Page 65: ...tion pH buffer selection WPO type AUTO MAN pH calibration WPO type 2SHUDWLRQ SURJUDPPLQJ Use keys to change menus pH mode ORP mode pH4 7 9 JIS pH2 7 9 JIS pH4 7 10 US Use keys to change menus AUTO MAN...

Page 66: ...perature setting WPO with pH WEC WCT types in MAN TC 2SHUDWLRQ SURJUDPPLQJ Use keys to change values Setting range changes with measuring object WPO PH 2 00 2 00pH WPO ORP 200 200mV WEC WCT 100 100mS...

Page 67: ...e STOP signal See page 68 Use keys to scroll thorough menus Interlock function Program ON OFF operation via the interlock signal See page 68 OUT1 Program alarm output See page 69 Programing menus will...

Page 68: ...OHFWLRQ WR WKH FXUUHQW RQH RU H DPSOH VHOHFW 12 LI 12 23 LV VHOHFWHG Interlock function 3URJUDP 21 2 RSHUDWLRQ YLD WKH LQWHUORFN VLJQDO 6HOHFWLQJ 12 23 WKH SXPSV VWRSV ZKHQ UHFHLYLQJ WKH VLJQDO 6HOHFW...

Page 69: ...LV DQG GHOD WLPH FDQ EH VHW RZHU DODUP 2 1 Q DODUP LV VHQW DW WKH ORZHU SRLQW VWHUHVLV DQG GHOD WLPH FDQ EH VHW DWFK DODUP 0 Q DODUP LV SURJUDPPHG IRU WKH LQWHUORFN 2 6723 3UH 6723 8 6HQVRU IDLOXUH 6...

Page 70: ...HDFK DODUP LQGLYLGXDOO 8SSHU DODUP 3URJUDP WKH XSSHU OLPLW K VWHUHVLV DQG GHOD WLPH ZKHQ VHOHFWLQJ DQ XSSHU DODUP WR 287 RU Menu selection OUT1 or 2 Use keys to scroll thorough menus Use keys to enter...

Page 71: ...RJUDP WKH ORZHU OLPLW K VWHUHVLV DQG GHOD WLPH ZKHQ VHOHFWLQJ DQ XSSHU DODUP WR 287 RU Menu selection OUT1 or 2 Use keys to scroll thorough menus Use keys to enter value Additional menus will appear a...

Page 72: ...WKH LQWHUORFN 2 6723 3UH 6723 8 6HQVRU IDLOXUH 6 16 ZKHQ VHOHFWLQJ D EDWFK DODUP WR 287 RU Menu selection OUT1 or 2 Use keys to scroll thorough menus Use keys to select ON OFF Additional menus will ap...

Page 73: ...LQGLFDWLRQ RU D PHDVXUHPHQW XQLW KHQ VHOHFWLQJ D VWURNH UDWH KRVH VSP RU KHQ VHOHFWLQJ D PHDVXUHG YDOXH KRVH S RU P9 IRU WKH 32 LQ S PRGH RU KRVH P6 P RU P6 FP IRU WKH 7 W SHV Use keys to scroll thoro...

Page 74: ...SHUDWLRQ SURJUDPPLQJ 3LQ QXPEHU HQWU QWHU SLQ QXPEHU WR UHOHDVH WKH NH SDG ORFN VWDWH DFWRU GHIDXOW YDOXH LV ESC ESC Entry screen Pine number entry Push key to move to next digit Push key to change va...

Page 75: ...DUV RQ WKH VFUHHQ 7KH SXPS ZDLWV LQ WKH PDQXDO PRGH ZKHQ WXUQLQJ RQ SRZHU ZLWK D GHIDXOW VHWWLQJ RU FDOOV XS D SUHYLRXV PRGH DW WKH ODVW VKXWRII KHFN WKDW WKH SXPS LV LQ 872 PRGH I WKH VFUHHQ GLVSOD V...

Page 76: ...WKH VWDUW VWRS NH WR 21 RU 2 RSHUDWLRQ 8VH WKH 83 RU 2 1 NH WR DGMXVW D VWURNH UDWH Priming function This key operation runs the pump at the maximum stroke rate in operation 3UHVV DQG KROG ERWK WKH 8...

Page 77: ...SXPS HQWHUV D ZDLW VWDWH DQG VWRSV UXQQLQJ 3UHVVLQJ WKH VDPH NH RQFH DJDLQ ZLOO UHVXPH RSHUDWLRQ H SDG ORFN DFWLYDWLRQ 3UHVV DQG KROG WKH VWDUW VWRS NH IRU PRUH WKDQ WKUHH VHFRQGV 2 LQGLFDWLRQ DSSHDUV...

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