Iveco DAILY PHEV-120 2018 Owner'S Manual Download Page 25

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Charging status and faults

200

Pre-charge stage

201

Main Charging stage

202

Balancing stage

210

Charging Error

211

Cable not recognized

212

Charging point or cable failure

213

Charger failure

220

Charging finished OK

Fuses:

F1 - Motor controller and reverse gear relay

–

10 A

F2 - Vacuum pump

–

20 A

–

Cooling Fan

–

15 A

–

Cooling pump

–

7.5 A

–

Engine Start / Stop

–

30 A

–

Main Power for HCU

–

10 A

Relays:

RL1

–

Motor controller enable

RL2

–

Vacuum pump relay

RL3

–

Reverse gear relay

RL4

–

Engine start relay

RL5

–

Engine stop relay

FUSE BOX

Summary of Contents for DAILY PHEV-120 2018

Page 1: ...1 Making a difference where it matters V3 0 2018 10 15 www elintamotors com OWNER S MANUAL IVECO DAILY PHEV 80 120 2018 ...

Page 2: ...VING RANGE 2 IMPROVE DRIVING RANGE 2 LiFePo4 BATTERY LIFE 2 PRECAUTIONS ON HIGH VOLTAGE 2 SAFETY DISCONNECTOR 2 CHARGING WARNINGS 2 CHARGING 2 METERS AND GAUGES 2 FLEET MANAGEMENT 2 SAFETY 2 SERVICE INFORMATION 2 CLIMATE CONTROL 2 POWER LIMITATION 2 MAINTENANCE 2 WARRANTY 2 HCU STATUS VALUES 2 FUSE BOX 2 Terminalo st 3 Biruliskiu km LT 54469 Lithuania www elintamotors com TABLE OF CONTENTS ...

Page 3: ...3 ev elinta lt 370 37 351 987 ...

Page 4: ...iving in EV mode NOTE While in EV mode speed will be limited to 70 80 km h depending on a vehicle type NOTE Do not turn the ignition key to AW 2 it will start the diesel engine and vehicle will be running on hybrid mode When starting the vehicle for the first time PHEV monitor will load up within 10 seconds Further startups within 3 5 hours will be instant STARTING THE VEHICLE ...

Page 5: ... repeat steps 1 and 2 6 Check that R light is OFF and no message is displayed 7 Depress the accelerator to start driving forward NOTE It is important to stop fully when switching from forward to reverse and back If vehicle is still rolling driving direction might not be changed NOTE While driving on EV mode gears and clutch is not used at all Unless switching to hybrid mode is required Turning off...

Page 6: ...driving The gear switch number 1 will appear on the dashboard after switched to hybird mode while driving Also auto start icon 2 will be shown while starter runs Different hybrid modes provide different output power acceleration and fuel economy This chart shows the level of electric power assistance to the diesel engine POWER MODE Driving in power mode will slowly deplete the battery while drivin...

Page 7: ... the diesel engine Charge mode is available below 90 SOC To switch back to EV mode 1 Drive slower than 65 km h in some vehicle models switching to EV mode only works while standing still 2 Switch to neutral gear 3 Push EV mode button 4 Check if EV mode light is on and diesel engine shuts down NOTE SOC Battery State Of Charge To turn on the cruise control use standard cruise control handle Cruise c...

Page 8: ...l be saved Vehicle range depends on a number of factors Speed Most efficient speed is up to 70 km h Cargo load Do not overload the vehicle to maintan EV range Tyres Tyre pressure must be checked frequently Winter tyres with higher rolling resistance will decrease driving range up tp 20 For best results use A or B efficiecy class tyres Weather conditions Heavy rain or snow will decrease driving ran...

Page 9: ...iving range dependency of vehicle load 20 kWh IMPROOVE RANGE IN HYBRID MODES When driving in HEV mode battery will deplete and pure EV range will be reduced If EV range will be needed use SAVE mode If more EV range will be needed use CHG mode When in hybrid mode do not brake with gear Try braking in neutral gear as much as possible Use SAVE mode to maintan SOC while on hybrid mode Avoid frequent s...

Page 10: ... Avoid storing a vehicle in temperatures below 25 C for over 7 days Allow the battery charge to be below at least 80 before charging Do not leave the vehicle discharged with less than 30 SOC for over 14 days If the vehicle is not to be used for an extended period of time 1 moth or more charge the lithium battery fully disconnect service plug and 12V battery If vehcile is stored for even longer per...

Page 11: ...ury or death Locate safety disconnector on the back of left side of the battery system It may be hard to access it without the vehicle lifter Make sure the vehicle is dry and no water or foreign materials will reach the safety disconnector when its pulled out To unplug safety disconnector Safety disconnector has 500A fuse inside the plug In case of any failure check the fuse using multimeter PRECA...

Page 12: ...ge connector is only partially engaged and the connector latch is unlocked it is possible to start the vehicle Do not plug in or unplug the plug with wet hands and do not stand in water liquid or snow This may cause an electric shock which may result in serious personal injury or death Do not disassemble or modify the charge port or the EVSE Electric Vehicle Supply Equipment This may cause a fire ...

Page 13: ...attery heater might be running or 12V battery is low and being charged Charge vehicle even after driving in hybrid modes batteries will be dis balanced so full charging is very important Charge vehicle only using IEC 62196 Mode 3 Type2 EV compliant equipment NOTE If electrical power is interrupted while charging charging restarts automatically when the electrical power is restored If the charge po...

Page 14: ...ion 8 Percentage of many kilometers were driven in EV mode since last charge 9 Drive Reverse selector EV mode only 10 EV mode button 11 Power Mode button Available is SOC 20 12 Save Mode button 13 Charge Mode button Available is SOC 30 When driving on EV mode original vehicle dashboard shows electric drive system information 1 Speed limiter indication light shows speed is limited to 70 80 km h 2 I...

Page 15: ...of last 10 min drive 2 Battery state of charge 3 Current efficiency 4 Estimated EV range depends on efficiency Charging screen appears automatically for 3 minutes after cable was plugged 1 Charger output power 2 Charging cable type 3 Time until full charge 4 Charger output voltage 5 Charger output current 6 Battery state of charge METERS AND GAUGES 2 ...

Page 16: ...n Zone on off 5 Start stop system switch starts and stops diesel engine automatically depending on a green zone 6 Switch to Save mode using clutch Climate settings screen Climate settings screen is used on vehicles equipped with high voltage electric climate control 1 Auxiliary power being used at the moment in kW 2 Settings for A C power in kW 3 Settings for Heating power in kW 4 Battery state of...

Page 17: ...nloaded from www elintamotors com iPHEV The software is designed to work with Windows 7 Windows 8 OS The vehicle is equipped with additional electric power steering pump unit and electric brakes vacuum pump while running on EV mode All safety features ABS VSC ASR are available in both EV and hybrid modes To switch off ASR use original ASR off button Regeneration will be reduced or cut off if slip ...

Page 18: ...Pop up window will appear asking to switch to service mode 1st and 2nd sceeens indicate battery drive charge and hybrid system parameters 3rd diagnostics screen indicated inputs and outputs of the PHEV drive system 4th screen indicated DTC log SERVICE INFORMATION ...

Page 19: ...displayed time is saved If buttons 8 or 3 are pressed for longer than two seconds fast back forward mode is on Activation Manual by operating the immediate heating button 6 The display will show the duration and the symbol for the heating mode 9 The duration stops being displayed after 10 seconds Automatic at the time of activation of programmed heating or ventilation Disengagement Manual by opera...

Page 20: ...tically if high temperature is detected To turn off A C use power button 3 to disengage the climate control After switching to EV mode climate control will automatically switch to battery saving mode To re enable the climate control adjust the fan speed 4 Vehicle without climate control use 5 A C button to engage disengage cooling Make sure 1 temperature turning knob is set to low position Do not ...

Page 21: ...rary power reduction POWER LIMITATION WHILE BRAKING Regeneration is turned off from 100 to 95 SOC From 95 to 85 regeneration increases gradually Regenration can be cut off if stability control is activated and wheel slip is detected POWER LIMITATION WHILE CHARGING Charging power can be limited due to different factors Selected lower power charging cable than 16A Battery temperature is high Battery...

Page 22: ...ion motor ESS 15 3 battery module HCU 3 0 Hybrid control unit Hybrid LCD unit FM Blue GSM tracker Charging socket Charging cable Cooling system components Vacuum brake pump Electro Hydraulic steering pump Low voltage wiring Vehicle warranty is valid provided no mechanical damage and no unautorized modifications is done to any of these components In case of mechanical damage i e cooling system fail...

Page 23: ...lure 69 DC Link error 70 DC Link disconnected 75 12V power supply too low 10 5V 79 Unexpected emergency shut down Temperature 71 MCU board temperature error 125 C 72 IGBT temperature error 85 C 73 Motor temperature error 150 C 74 IGBT temperature sensor failure 130 IGBT Temperature warning 70 C 131 Motor power limited 75 C 132 IGBT Temperature critical 75 C 133 Motor temperature critical 85 C 134 ...

Page 24: ... current detected 160 No CAN communication with BMS HCU Faults 50 Engine starter failure 51 Cooling system failure 52 LCD CAN bus communication error 53 Engine shut down failed 54 DC DC failure 55 Main contactor failure 56 Vacuum pump failure 57 EHPS module failure 58 CAN bus steering angle sensor error Base vehicle and diesel engine 80 Check glow plugs 81 Water in oil filter 82 Low oil level 83 E...

Page 25: ... cable failure 213 Charger failure 220 Charging finished OK Fuses F1 Motor controller and reverse gear relay 10 A F2 Vacuum pump 20 A F3 Cooling Fan 15 A F4 Cooling pump 7 5 A F5 Engine Start Stop 30 A F6 Main Power for HCU 10 A Relays RL1 Motor controller enable RL2 Vacuum pump relay RL3 Reverse gear relay RL4 Engine start relay RL5 Engine stop relay FUSE BOX ...

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Iveco DAILY PHEV-120 2018, Owner'S Manual

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