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Operational principal 

The

  OP-LCM  Series  SkidWeigh

  system  operational  principal  is 

based on the hydraulic pressure transducer installed in the vehicle 
lifting hydraulic circuit that will automatically activate the proprietary 
lifted  load  “measurement  algorithm”.  The  increase  in  pressure  is 
converted  in  an  electronic  signal  at  the  sample  rate  of  16000 
readings  per  measurement  cycle  during  the  lifting  operation.  The 
system  will  automatically  calculate  and  display  lifted  load  in 
percentage throughout the entire lift height operation of the vehicle. 
The readout is compared to the maximum allowed lifting load of the 
vehicle at 24” load centre as per manufacturer specifications shown 
on the vehicle name plate. The master OP-LCM readout is updated 
every second and will be clearly visible to the operator on the slave 
indicator mounted on the lifting platform . 

Pressure transducer installation 

The  pressure  transducer  must  be  installed  in  the  lifting  hydraulic  line

 

between  the  lift  control  valve  and  lift 

cylinder(s). 

In majority of cases 

a T-piece is used to install the pressure transducer in lifting hydraulic line. In some 

cases you can install the pressure transducer in the flow divider, drilling and tapping for 1/4”-18 NPT male in spare 
plug (if only single or double mast configuration) or in the body of the flow divider.  Also, you can drill and tap on any 
“larger elbow” that might be available in the hydraulic lifting  circuit  in  the vehicle. 

Pressure transducer installation precautions  

 

Before mounting the pressure transducer in the hydraulic lift circuit  make sure 
that system is pressure free.                                         

 There are two ways to do that:                                                                                                                                         
1. Place the forks on the ground in their lowest position and make the hydraulic 
system pressure free by tilting the mast forward. The chain(s) should be slack.                                                                                                                              
2. Lift the forks and position them on the top of a supporting fixture. Start 
lowering the lifting cylinder into its lowest position. Be sure that chains are slack.                                                                                                                                                               

Make sure that that installed pressure transducer will not touch any moving 
parts or assembly of the vehicle while in normal operation.                     
Pressure transducer has

 1/4”-18 NPT male thread

.

                                                      

Use thread seal to ensure tight fit

Swiss Made,

 Custom Made Pressure Transducer 

  

                             

The OP-LCM pressure transducer part number is IPT-1500 

must be 

used with the system. 

Integrated Visual Data Technology Inc.   3439 Whilabout Terrace, Oakville, Ontario, Canada  L6L 0A7  

    

Install T-piece for  

Pressure Transducer 

Installation

Summary of Contents for OP-LCM

Page 1: ... Order Picker Load Capacity Monitor Installation Calibration Manual OP LCM V7 Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L 0A7 Hydraulic Pressure Transducer Mounting Location ...

Page 2: ...s should only be performed by an acknowledged lift truck dealer technician or end user electro and hydraulic technical installer Here are two acceptable methods of making a wire connections Soldering your connections recommended Crimp connectors with the use of the proper crimping tool Regardless of the method you choose ensure that the connection is mechanically sound and properly insulated Use h...

Page 3: ...some cases you can install the pressure transducer in the flow divider drilling and tapping for 1 4 18 NPT male in spare plug if only single or double mast configuration or in the body of the flow divider Also you can drill and tap on any larger elbow that might be available in the hydraulic lifting circuit in the vehicle Pressure transducer installation precautions Before mounting the pressure tr...

Page 4: ...s to be connected to the vehicle power on switch The automatic Bluetooth pairing from the master indictor to the slave will show the operator current vehicle load capacity in percentage of the maximum allowed load being handled Electrical Connections SkidWeigh systems operating voltage is from 12 to 55 VDC MASTER Indicator Orange Wire Ignition switch On position Brown Wire Battery negative Red Wir...

Page 5: ...s valid the system electrical connections are done right The next procedure will be to calibrate the OP LCM system Note If the slave indicator is connected the Blue LED light will be activated automatically Bluetooth pairing between MASTER and SLAVE is successful Note The slave indicator will show the same readout as the master indicator The system calibration procedure is done on MASTER INDICATOR...

Page 6: ...city readout Note Every time the power is applied the software version will be shown momentarily for a brief moment When forks are lowered to ground LED display will show Mode 8 For best results during weight calibration use at least 40 to 70 of known load weight If you make a mistake during the system calibration turn power ON OFF and start all over Calibration Procedure Lower the empty forks to ...

Page 7: ...orks height At this point drive your vehicle into the skid load with known weight and lift the load to the highest operational forks height With LED display showing Mode 1 start entering the known calibration load weight value by using Arrow Up button increments from 0 to 9 wrap around Start with Digit 1 least significant digit in our case input number 3 and press momentarily button M to advance t...

Page 8: ...e Use a following formula to arrive to the LCM value that you will have to input into the system Known Load Weight X 100 LCM Lift Truck Maximum Lifting Capacity At Highest Operational Forks Height 1000 X 100 LCM 33 3 3000 The calculated value to be entered into Master Indicator is 33 Make sure that digits 3 4 and 5 are 0 MODE Digit 5 Digit 4 Digit 3 Digit 2 Digit 1 1 3 2 3 3 0 4 0 5 0 Integrated V...

Page 9: ...e load capacity calibration is done System is ready to be used Lower the loaded forks to ground LED display will show Mode 8 Any lifted load will be shown on MASTER and SLAVE indicator as of maximum allowed The readout on LED display will be updated every second No operator input required The Bluetooth pairing between Master and Slave indicator is automatic MODE Digit 5 Digit 4 Digit 3 Digit 2 Dig...

Page 10: ...are the ground and floor conditions grade speed load weight dynamic and static forces judgment exercised by the operator changes in load dimension that may affect truck capacity etc Tipping forward can occur and its likelihood is increased under the following conditions or combination of them such as overloading traveling with load tilted forward and or elevated hard braking while traveling forwar...

Page 11: ...l guide to assist the operator to avoid dangerous overload situations Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L 0A7 MASTER INDICATOR SLAVE INDICATOR The percentage load weight readout shown on LED indicator will not take into consideration other conditions that might affect vehicle stability Vehicle name plate showing a specified load centre and for a...

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