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ITW Transtech AERO 60 Operation Manual Download Page 4

AERO 60/90

  2 Color System

 

Release 1.0 

 PAGE 4

1.4.20

 ................ 

DRONE 1 MANUAL MODE (Accessed from the “SELECT DEVICE TO JOG”). --------- 32

 

1.4.21

 .............. 

SELECT DEVICE TO JOG (Accessed from the first SELECT DEVICE TO JOG) --------- 33

 

1.4.22

 ....... 

SHUTTLE MANUAL MODE (Accessed from the second SELECT DEVICE TO JOG) --------- 34

 

1.4.23“

PASSWORD ENTRY SCREEN” (Accessed from the MAINT (maintenance) button). 

See 1.3.3

 -- 35

 

1.4.24

 ............................................................................................................. 

NUMERIC KEYPAD --------- 36

 

1.4.25

 ................................................ 

MAINTENANCE (Accessed from the NUMERIC KEYPAD) --------- 37

 

1.3.26

 .................... 

MAINTENANCE CONTINUED (Accessed from the MAINTENANCE screen. --------- 38

 

1.4.27

MAINTENANCE CONTINUED (Accessed via the other MAINTENANCE CONTINUED screen) --- 39

 

1.5.

 ....................................................................... 

Recommended Maintenance ---- 40

 

1.6.

 ............................................................................

Recommended spare parts ---- 41

 

1.7.

 .......................................................................................... 

Mechanical Drawings ---- 42

 

1.8.

 ................................................................................................ 

Electrical Drawings ---- 48

 

1.9.

 ............................................................................................ 

Pneumatic Drawings ---- 54

 

Summary of Contents for Transtech AERO 60

Page 1: ...12 2013 REV 1 000 0000 Operation Manual Trusted Partner for Your Product Decorating Needs Trans Tech 475 North Gary Avenue Carol Stream IL 60188 Tel 1 630 752 4000 Fax 1 630 752 4467 Email sales itwtranstech com www itwtranstech com www itwids com A MEMBER OF ...

Page 2: ...ch cycle of the system Due to the versatility of this printer there are quite a number of screens in the HMI Human Machine Interface which allow you to achieve the most optimum setup for the job at hand The operational descriptions of these various screens presented in this manual will guide you to solving the pad printing challenges of your decorating application It is very important to remember ...

Page 3: ...TUP 16 1 4 6 BATCH COUNT Screen Accessed via SETUP 17 1 4 7 SETUP CONTINUED Screen Accessed via SETUP 19 1 4 8 SETUP MASTER screen Accessed via SETUP CONTINUED 20 1 4 9 MASTER FRONT PAD DELAY screen Accessed via SETUP MASTER 21 1 4 10 MASTER FRONT DOWN DWELL screen Accessed via MASTER FRONTPAD DELAY 22 1 4 11 MASTER REAR PAD DELAY screen Accessed via SETUP MASTER 23 1 4 12 SETUP DRONE 1 screen Acc...

Page 4: ...G 34 1 4 23 PASSWORD ENTRY SCREEN Accessed from the MAINT maintenance button See 1 3 3 35 1 4 24 NUMERIC KEYPAD 36 1 4 25 MAINTENANCE Accessed from the NUMERIC KEYPAD 37 1 3 26 MAINTENANCE CONTINUED Accessed from the MAINTENANCE screen 38 1 4 27MAINTENANCE CONTINUED Accessed via the other MAINTENANCE CONTINUED screen 39 1 5 Recommended Maintenance 40 1 6 Recommended spare parts 41 1 7 Mechanical D...

Page 5: ... or liable for indirect or consequential damages resulting from the use of this equipment The information contained in this manual is subject to change due to improvements in design Though this document has been checked for inaccuracies ITW TRANS TECH does not assume responsibility for any errors contained herein This manual is provided as an aid when operating the Aero 60 90 pad printing machine ...

Page 6: ...onnecting power Disconnect power prior to opening the electrical enclosure Switch the MAIN DISCONNECT off and disconnect the power cord prior to working on the electrical system 1 1 4 Application Restrictions Any use other than described in this manual may cause damage to the equipment personal injury or property damage ...

Page 7: ...ure the machine is positioned away from walls and other obstructions and placed on a flat surface with all four feet properly adjusted and secured The guards operating panel and other machine openings must be accessible Ensure adequate area for setup tooling and for storage of parts before and after printing Temperature Humidity 1 2 2 Connection to power Automation Connection Foot Switch Connectoi...

Page 8: ...ription 90 cup Part number 60 cup Part number 1 Setup Table 9901 30 001 9901 31 001 2 ExpressLiner 9260 20 004 std 9260 20 005 tall 9260 10 004 3 SpaceFrame 9260 26 100 9260 16 100 4 Magnetic Cup Clamp 9901 30 002 9901 31 002 5 Cliché Contact Trans Tech Contact Trans Tech 6 Carbide Doctor Ring 10902002 9260 20 003 7 Ceramic Doctor Ring 10903003 9260 10 003 1 2 2 3 6 7 4 5 ...

Page 9: ... 2 with ink to desired fill level 5 Place the CLICHÉ carefully with the image facing down Slide cliché back until it is located firmly against the back and side stops on the SETUP TABLE 6 Loosen the thumb screws and carefully lift the SpaceFrame cliché assembly out of the SETUP TABLE 7 Turn the assembly over the cliché is now on the bottom With the front guards open slide the assembly into the Pad...

Page 10: ...rify that the cliché and SpaceFrame slide out together 6 Draw the cup cliché assembly out of the machine and turn it over with the SpaceFrame facing down 7 Set assembly into the SETUP TABLE 1 and tighten the thumb screws 8 Carefully slide the cliché off the SpaceFrame If the printing machine will not be in operation for an extended time it is recommended that the cup and plate be removed from the ...

Page 11: ...AERO 60 90 2 Color System Release 1 0 PAGE 11 WARNING The doctor ring has a very sharp edge that may cause personal injury if improperly handled PLEASE HANDLE WITH CAUTION ...

Page 12: ... 4 1 POWER UP screens These screens will appear when power is applied to the printer and will remain visible until the servo motors have completed their homing action Depending upon whether an E Stop was active at the time of power up one or both of these screens will appear ...

Page 13: ...tatus mode of the machine CYCLE START This area at the bottom of the screen when touched will start the machine cycle NOTE When continuous cycling is selected this button will display STOP which When pressed will cause the machine to complete the current print doctor cycle and then stop L This square box to the left of the bottom message display indicates if the left part has been detected via a v...

Page 14: ...REEN 2 Accessed via the Main Screen LEFT ARROW When touched will be taken back to the MAIN screen SETUP When touched will present another screen MAN Manual mode When touched will present another screen MAINT Maintenance When touched will present another screen ...

Page 15: ...ELAY When touched will present another screen BATCH COUNT When touched will present another screen VAC PULSE When touched will present another screen LEFT ARROW When touched will return to SCREEN 2 RIGHT ARROW When touched will present another screen MAIN When touched will be taken to the Main screen ...

Page 16: ...s functional when running in the Auto Cycle mode It adds a delay to when the next cycle starts Touching the data field causes a numeric keypad to appear whereby a time value in fractions of a second can be entered LEFT ARROW When touched returns you to the SETUP screen MAIN When touched will be taken to the MAIN screen ...

Page 17: ... touched will reset the count of elapsed cycles to be reset to 0 zero CURNT CURRENT When the batch counter is active this displays the count of completed cycles SETPNT SET POINT To set the number of batch count cycles touching the data field will cause a numeric keypad to appear whereby a value can be entered See 1 3 24 the maximum cycle count which can be entered is 9999 LEFT ARROW When touched r...

Page 18: ... is functional when the cycle ends It turns on output Y1 for the duration of the inputted time Touching the data field causes a numeric keypad to appear whereby a time value in fractions of a second can be entered LEFT ARROW When touched returns you to the SETUP screen MAIN When touched will be taken to the MAIN screen ...

Page 19: ...cessed via SETUP MSTR MASTER When touched will present another screen DRONE 1 When touched will present another screen LEFT ARROW When touched returns you to the SETUP screen RIGHT ARROW When touched will present another screen MAIN When touched will be taken to the MAIN screen ...

Page 20: ...INUED FRONT DELAY When touched will present another screen REAR DELAY When touched will present another screen 1 HITS 2 3 4 When touched will change the number of hits prints 4 max LEFT ARROW When touched returns you to the SETUP CONTINUED screen MAIN When touched will be taken to the MAIN screen ...

Page 21: ...ic keypad to appear whereby a value can be entered NOTE It is recommended that this time be set for a minimum of 3 tenths of a second so that the pad ram is fully forward thus insuring an accurate placement of the image LEFT ARROW When touched returns you to the SETUP MASTER screen RIGHT ARROW When touched will present another screen MAIN When touched will be taken to the MAIN screen ...

Page 22: ...ch has been made Note this may cause the air cylinder to extend to its full stroke Adjust the part height or lower the main air pressure to obtain the amount of pad compression required To change the amount of down dwell touching the data field will cause a numeric keypad to appear whereby a value can be entered LEFT ARROW When touched returns you to the SETUP MASTER screen MAIN When touched will ...

Page 23: ...tion to pick up the freshly inked image NOTE It is recommended that this time be set for a minimum of 3 tenths of a second so that the pad ram is fully rearward thus insuring an accurate pick up of the image To change the amount of rear delay touching the data field will cause a numeric keypad to appear whereby a value can be entered LEFT ARROW When touched returns you to the SETUP MASTER screen M...

Page 24: ...P CONTINUED FRONT DELAY When touched will present another screen REAR DELAY When touched will present another screen 1 HITS 2 3 4 When touched will change the number of hits prints 4 max LEFT ARROW When touched returns you to the SETUP screen MAIN When touched will be taken to the MAIN screen ...

Page 25: ...keypad to appear whereby a value can be entered NOTE It is recommended that this time be set for a minimum of 3 tenths of a second so that the pad ram is fully forward thus insuring an accurate placement of the image LEFT ARROW When touched returns you to the SETUP DRONE 1 screen RIGHT ARROW When touched will present another screen MAIN When touched will be taken to the MAIN screen ...

Page 26: ...en made Note this may cause the air cylinder to extend to its full stroke Adjust the part height or lower the main air pressure to obtain the amount of pad compression required To change the amount of pad down dwell touching the data field will cause a numeric keypad to appear whereby a value can be entered LEFT ARROW When touched returns you to the DRONE 1 FRONT PAD DELAY screen MAIN When touched...

Page 27: ...ield will cause a numeric keypad to appear whereby a value can be entered NOTE It is recommended that this time be set for a minimum of 3 tenths of a second so that the pad ram is fully rearward thus insuring an accurate pick up of the image LEFT ARROW When touched returns you to the SETUP DRONE 1 SCREEN screen MAIN When touched will be taken to the MAIN screen ...

Page 28: ...D Accessed from previous SETUP CONTINUED Pressing the CYCLE COUNT button will present another screen allowing the machine cycle counter to be reset LEFT ARROW When touched returns you to the SETUP DRONE 1 SCREEN screen MAIN When touched will be taken to the MAIN screen ...

Page 29: ...SETUP CONTINUED The number displayed here is the current curnt total number of print cycles performed since the last reset Pressing the RESET button will reset the cycle count to 0 LEFT ARROW When touched returns you to the SETUP CONTINUED screen MAIN When touched will be taken to the MAIN screen ...

Page 30: ... via MAN manual button MSTR MASTER When touched will present another screen DRONE 1 When touched will present another screen LEFT ARROW When touched returns you to the SETUP screen RIGHT ARROW When touched will present another screen MAIN When touched will be taken to the MAIN screen ...

Page 31: ...e SELECT DEVICE TO JOG STEP When touched will step the MASTER printer through its print sequence JOG DOWN When touched will cause the pad ram to stroke down and back up LEFT ARROW When touched returns you to the SELECT DEVICE TO JOG screen MAIN When touched will be taken to the MAIN screen ...

Page 32: ...e SELECT DEVICE TO JOG STEP When touched will step the DRONE 1 printer through its print sequence JOG DOWN When touched will cause the pad ram to stroke down and back up LEFT ARROW When touched returns you to the SELECT DEVICE TO JOG screen MAIN When touched will be taken to the MAIN screen ...

Page 33: ...Accessed from the first SELECT DEVICE TO JOG SHUT shuttle When touched will be taken to another screen ROT FIX This button currently has no function LEFT ARROW When touched returns you to the first SELECT DEVICE TO JOG screen MAIN When touched will be taken to the MAIN screen ...

Page 34: ... Accessed from the second SELECT DEVICE TO JOG Pressing the STEP button will cause the shuttle to move to the opposite position from where it is LEFT ARROW When touched returns you to the second SELECT DEVICE TO JOG screen MAIN When touched will be taken to the MAIN screen ...

Page 35: ... the MAINT maintenance button See 1 3 3 Touching the data field 0000 will take cause a numeric keypad to open allowing you to enter the appropriate password See 1 3 24 LEFT ARROW When touched returns you to the second MAIN SCREEN 2 screen MAIN When touched will be taken to the MAIN screen ...

Page 36: ...AERO 60 90 2 Color System Release 1 0 PAGE 36 1 4 24 NUMERIC KEYPAD This screen will appear whenever a numeric entry is required After your entry is complete touch the return symbol to record it ...

Page 37: ...ed a numeric keypad will appear thereby allowing entry of a new password 2 POS SHTL two position shuttle When touched will change Dark shuttle on light shuttle off LEFT ARROW When touched returns you to the MAIN SCREEN 2 RIGHT ARROW When touched will present another screen MAIN When touched will be taken to the MAIN screen ...

Page 38: ...e The vacuum valve output Y1 will remain on and only turn off at the end of the cycle for the period specified in the Vacuum Off Delay screen VAC CHECK When touched will change Dark Vacuum Check for Left and Right active light Vacuum Checks inactive The left part input is X0 The right part input is X1 LEFT ARROW When touched returns you to the MAINTENANCE screen RIGHT ARROW When touched will prese...

Page 39: ...one Drone printer is part of the system and has no function in this 2 color model Touching the MSTR POS button will cause the machine to fault To reset this fault Push in and then release the E STOP button and then re initiate power to the printer by touching the HMI LEFT ARROW When touched returns you to the previous screen MAIN When touched will be taken to the MAIN screen ...

Page 40: ...ype of ink when fully dried cannot be wiped away Daily 2 Verify proper operation When something doesn t seem right or isn t working like it used to notify a supervisor or maintenance person Daily 3 Check the pneumatic filter regulator assembly for any build up of water and or contaminants It is most important that the filter bowl not fill with water as water will then migrate into the internal val...

Page 41: ...901 41 001 Cable Hi Flex Up Down Sensors 1 9901 41 000 Kit Cable Mounting 1 230 01 040 Shock Absorber 2 9901 01 001 Pad Ram Washer 1 204 04 570 Speed Control 2 204 04 571 Speed Control 2 For Aero 60 Setup 10903003 60mm Steel Doctor Ring 1 926010004 Express Liner 60mm 100 Pack 1 For Aero 90 Setup 10902002 90mm Steel Doctor Ring 1 926020004 Express Liner 90mm 100 Pack 1 ...

Page 42: ...AERO 60 90 2 Color System Release 1 0 PAGE 42 1 7 Mechanical Drawings ...

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Page 48: ...AERO 60 90 2 Color System Release 1 0 PAGE 48 1 8 Electrical Drawings ...

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Page 54: ...AERO 60 90 2 Color System Release 1 0 PAGE 54 1 9 Pneumatic Drawings ...

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Page 56: ...AERO 60 90 2 Color System Release 1 0 PAGE 56 NOTES ...

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