ITW Simco-Ion Chargemaster Pinner Installation And Operating Instructions Manual Download Page 1 | Manualshive

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Chargemaster Pinner

5200710 Rev. H

Chargemaster Pinner,

Pinner-R & Pinner-T

Arc Resistant Charging Bars

INSTALLATION AND OPERATING INSTRUCTIONS

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Summary of Contents for Simco-Ion Chargemaster Pinner

Page 1: ...Chargemaster Pinner 5200710 Rev H Chargemaster Pinner Pinner R Pinner T Arc Resistant Charging Bars INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...LATION 4 Option 1 Charging Bar with a Grounded Surface 4 Option 2 Charging Bar with Static Neutralizing Bar 5 Option 3 Two Charging Bars 6 Top Mounting 7 Side Mounting 7 Mounting With 5 16 18 Nylon Bolt 7 Mounting With 1 4 Hardware 8 5 OPERATION 9 6 MAINTENANCE 10 7 TROUBLESHOOTING 11 8 REPLACEMENT PARTS 12 9 WARRANTY 13 ...

Page 3: ...ead instruction manual before installing or operating equipment 2 Only qualified service personnel are to perform installation and repairs 3 All equipment must be properly grounded including the machine frame to which the equipment is mounted and all metal parts in the vicinity CAUTION ELECTRICAL SHOCK HAZARD Always disconnect power supply before connecting or disconnecting charging equipment Neve...

Page 4: ... Pinner Pinner R and Pinner T bars are resistor limited to provide arc resistant operation Arc resistant operation lowers radiated electrical noise that affects sensitive equipment in the surrounding area and eliminates physical damage to materials and equipment Simco Ion s Pinner Pinner R and Pinner T bars limit the amount of electrical current that is drawn from the Chargemaster Power Supply It ...

Page 5: ...ght 2 1 lb per foot Dimensions 3 4 W x 3 1 4 H x EL 2 L EL Effective Length 6 to 144 3 mults Emitter Material Pinner Bar 316 stainless steel permanent resistor limited Pinner R Bar 316 stainless steel removable replaceable resistor limited Pinner T Bar Tungsten permanent resistor limited Casing Material Glass filled vinylester rugged impact resistant light grey color HighVoltage Cable Flexible abr...

Page 6: ...may also be heard as air molecules become stressed Continuous operation in this condition will cause premature aging of the bar Once the power supply is in position and operational ensure that there is no purple glow at the emitter points It is this purple glow that indicates the overstressed condition and that the bar is not providing its maximum possible pinning voltage CAUTION FIRE HAZARD Do no...

Page 7: ...he field and becomes electrostatically charged resulting in adhesion between the two materials and the fixture Option 2 Charging Bar with Static Neutralizing Bar In Figure 3 the charging bar faces an insulative film while a static neutralizing bar faces an insulative sheet of material on the opposite side glass plastic light particle board etc As the two materials to be pinned together pass betwee...

Page 8: ...est level of electrostatic adhesion This method of charging materials is generally used in the most difficult pinning applications Dual polarity BP Series power supplies are designed for applications like this Mounting Charging Bars CAUTION FIRE HAZARD Do not install or operate equipment in close proximity to any flammable solvents or flammable materials CAUTION ELECTRICAL SHOCK HAZARD Only qualif...

Page 9: ...1 Drill a clearance hole in each side of the machine frame to accommodate a 1 4 bolt 2 Drill a clearance hole through bracket using the pilot holes molded into bracket to accommodate a 1 4 bolt 3 Slide bracket into the mounting channel molded into the rear of the charging bar see Figure 5 then lock bracket in place using provided set screws 4 Secure the charging bar to the machine frame using 1 4 ...

Page 10: ...RE Installing High Voltage Cables CAUTION ELECTRICAL SHOCK HAZARD Turn off power supply before connecting high voltage cable 1 Route the high voltage cables attached to each charging bar along the machine frame or wall to the power supply 2 Cable supports are used to guide the cables back to the power supply All cables must be kept a minimum of 1 4 away from machine frame and parts walls and ceili...

Page 11: ...of Pinning If charging bar is operating in electrical stress condition evident by purple glow on pins and slight sizzling noise slowly decrease operating voltage of the power supply If adhesion or pinning strength is not adequate slowly increase operating voltage of the power supply 4 Always turn the power supply OFF when the system is not in use For safety and ease of operation it is recommended ...

Page 12: ...und the emitter pins will reduce the effectiveness of the Pinner Bar The bar must be cleaned periodically to prevent deposits from accumulating 1 De energize all power supplies before performing any maintenance tasks 2 The cleaning brush supplied with the bar should be used periodically to keep the emitter pins clean and prevent deposits form accumulating NOTE Never use hard or sharp objects to sc...

Page 13: ...o Ion representative for more details Troubleshooting Low Pinning Strength If pinning strength is not adequate and the power supply is already at maximum output voltage moving the bar closer to the target material can increase pinning strength Reduce the bar to material distance until pinning strength is adequate At this new distance it may be necessary to adjust the operating voltage of the power...

Page 14: ...nector Kit 30 kV 5050328 SLCC HV Connector Kit 50 kV 4670204 Nylon Cleaning Brush 5050690 Replacement Pin Kit 110 emitter pins 4810276 High Voltage Cable 4800293 High Voltage Cable Sleeve 4006320 Connector Block Kit 30 or 50 kV Allows the bar to be removed from service without disturbing other cables running to a remotely located power supply ...

Page 15: ...no event shall Simco Ion be liable for incidental or consequential damages except where state or regional laws override This warranty extends to the original purchaser and is not transferable No person agent distributor dealer or company is authorized to change modify or amend the terms of this warranty in any manner whatsoever All products returned must have an RA Return Authorization number rega...

Page 16: ...Chargemaster Pinner 5200710 Rev H Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www Simco Ion com customerservice Simco Ion com 2019 Simco Ion Printed in the U S A ...

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