ITW SIMCO ION 4000074 Installation And Operating Instructions Manual Download Page 28

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R50 Blue Bar

5101171 Rev. L

Simco-Ion

2257 North Penn Road
Hatfield, PA 19440

(215) 822-6401
(800) 203-3419
www.simco-ion.com
[email protected]
© 2020 Simco-Ion Printed in the U.S.A.

Summary of Contents for SIMCO ION 4000074

Page 1: ...R50 Blue Bar 5101171 Rev L R50 Blue Bar and Power Supplies D N TRUEAC INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...r Supply 8 D and TrueAC Power Supply 10 5 OPERATION 17 Startup for N Power Supplies 17 True AC Function Indicators 17 Calibration Instructions for the TrueAC Monitoring Power Supply 17 Calibration Procedures 17 6 TROUBLESHOOTING 21 Troubleshooting for D Power Supply 21 Operating Condition Solutions 21 Indicator Light Solutions 21 7 MAINTENANCE 23 R50 Blue Bar 23 Functionality Check of N Power Supp...

Page 3: ...on 1 Read instruction manual before operating or installing device 2 Qualified service personnel must do installation and repairs 3 Ground the frame of the machine on which the power supply and neutralizing bars are mounted 4 Disconnect supply voltage to power supply before connecting neutralizing bar to the high voltage terminal strip CAUTION Electrical Shock Hazard 1 Do not touch bar when power ...

Page 4: ... limited to prevent electrical shock from contact with ionizing pins Built in ground reference inside bar for maximizing ion generation Flexible shield high voltage cable to limit EMI and RFI Continuous mounting slot to allow installation flexibility N Power Supplies The Simco Ion Type N Power Supply provides multiple high voltage outputs for powering various types of static eliminating equipment ...

Page 5: ...quipped with a monitoring circuit with provisions for remote On Off control and remote monitoring The units are designed to operate with the R50 Blue Bar to provide monitored static control performance on stationary objects or on materials traveling at speeds up to 2 500 feet per minute The power supplies consist of the monitoring circuit and a ferroresonant type transformer rated at 7 000 volts 3...

Page 6: ...rded to Simco Ion 2257 North Penn Road Hatfield PA 19440 and 215 822 6401 3 Empty the carton to insure that small parts are not discarded Return Shipments Prior to returning goods contact a Simco Ion Customer Service representative for a Return Authorization Number This number should be included on the packing list All correspondence should also reference the Return Authorization Number Any item b...

Page 7: ...ider and nylon bolts D Power Supply Part Number 4000074 D167Q 4000075 D257Q Input Power Rating 120VAC 60 Hz 230VAC 50 60 Hz OutputVoltage 7 kV AC Output Current 3 0 mA max 5 0 mA short circuit Temperature 105 F 40 C max ambient Dimensions 5 8 L x 4 0 W x 3 4 H Weight 7 lbs HighVoltage Connector Two screw in type connectors N Power Supply Part Number 4002321 N167 4002337 N257 4002322 N267 Input Pow...

Page 8: ...VAC 50 60 Hz 230 VAC 50 60 Hz OutputVoltage 7 kV AC Output Current 3 0 mA max 5 0 mA short circuit Temperature 105 F 40 C max ambient Dimensions 5 5 L x 3 9 W x 4 5 H 8 6 L x 4 9 W x 4 5 H Weight 6 lbs 6 lbs HighVoltage Connector Two screw in type connectors Four screw in type connectors Figure 1 R50 Blue Bar Overview and Dimensional Drawing ...

Page 9: ...7 R50 Blue Bar 5101171 Rev L 35 30 25 20 15 10 5 0 0 4 8 12 16 20 24 28 32 36 40 44 48 Effective Bar Length Feet Cable Length Feet R50 Figure 2 Loading Capacity ...

Page 10: ...icient air space or plastic insulation could result in burn out of the bar 3 Insert nylon screws through washers then metal bracket insulation block and finally into the sliding nuts supplied with each Blue Bar see Figure 4 4 Hand tighten screws plus turn Do not over tighten For permanent mounting apply liquid thread lock to screw prior to assembly Loctite 243 or equivalent CAUTION Failure to prop...

Page 11: ...d wire green or green yellow must be connected to earth ground Input Line Voltage Connections The line cord must be connected to a power source of the correct voltage and frequency as listed on the nameplate For power supplies with 120 or 240 VAC operating voltage the line cord is fitted with a plug For power supplies with a plug less line cord the following connections are required Wire Colors No...

Page 12: ...tion is secure Some static eliminating devices may have a separate insulated ground wire green running along the high voltage cable This wire must be connected to the ground screw on the outside of the power supply If corona free shielded cable is used be sure to connect ground wire to ground terminal located inside the power supply CAUTION Electrical Shock Hazard Failure to properly ground shield...

Page 13: ... connector wire Line up setscrew hole in connector body with hole in high voltage connector 4 Insert setscrew in connector through the hole in the connector body and tighten until setscrew is just even with or slightly below the surface of the connector body 5 Pull firmly to be sure high voltage connector is tight on conductor wire 6 Turn contact spring end with close turns clockwise by hand onto ...

Page 14: ...o 3 25 feet 2 brackets Overall length up to 6 50 feet 3 brackets Overall length up to 8 75 feet 4 brackets Overall length up to 13 0 feet 5 brackets Figure 3 Installation of R50 Blue Bar with Distance from Ground Reference Figure 4 Optimal Mounting Distance of Blue Bar atVariousWeb Speeds ...

Page 15: ...13 R50 Blue Bar 5101171 Rev L Figure 5 Cable Assembly for N Power Supplies Figure 6 Outline Drawings ofType N Power Suplies ...

Page 16: ...14 R50 Blue Bar 5101171 Rev L Figure 7 HighVoltage Output Connections of N Power Supplies Figure 8 Cable Assembly and Connector Kit for D Power Supplies ...

Page 17: ...15 R50 Blue Bar 5101171 Rev L Figure 9 Cable Assembly and Connector KitTrueAC Power Supplies Figure 10 Mounting Holes for D Power Supply Figure 11 Mounting Holes forTrueAC Power Supplies ...

Page 18: ...16 R50 Blue Bar 5101171 Rev L Figure 12 Installation of HighVoltage Cable Assembly to D Power Supplies Figure 13 Installation of HighVoltage Cable Assembly toTrueAC Power Supplies ...

Page 19: ... the static bar emitter pins and ion production has stopped Also has a remote dry contact output 6 BAR PERFORMANCE Bar graph displaying the ionization output performance of the static bar Calibration Instructions for the TrueAC Monitoring Power Supply Calibrating the TrueAC Monitoring Power Supply is a simple process using the two calibration pots located on the face of the power supply The Clean ...

Page 20: ...s complete Calibrate the Clean Bar Set up The Clean Bar light is preset at the factory however it can be re calibrated in the field to change the sensitivity of the monitoring system Calibrate the display as follows 1 Mount the static bar s in its permanent location directed toward a web or a roll of material The production line should be stopped during the calibration procedure 2 Connect the bar ...

Page 21: ...f Bar On Will illuminate when there is AC line power to the power supply in either local or remote mode Fault Indicates that there is a malfunction in the bar or power supply Clean Bar Indicates that the static bar needs to be cleaned The Clean Bar light on the Power Supply accompanying these instructions is set to illuminate when the bar efficiency falls to 40 This set point is adjustable in the ...

Page 22: ...20 R50 Blue Bar 5101171 Rev L Dry Contact Connections for Remote Operation Follow the wiring diagram below for dry contact connections Figure 14 True AC Remote DisplayTerminal Connection Diagram ...

Page 23: ...en back ON If supply reboots replace the bar If the power supply does not reboot replace the power supply Indicator Light Solutions Condition Possible Cause Solution Clean bar indicator will not extinguish during calibration Bar is mounted too close to web or ground Follow bar mounting instructions for R50 Blue Bar Clean bar indicator will not extinguish after bar is cleaned Bar is not sufficientl...

Page 24: ...ect bar and reboot supply if supply reboots replace the bar Make sure all bar connections comply with Figure 13 and there are no ground connections to the Shield terminal If all connections are correct then replace the bar Replace supply Thoroughly clean the bar to remove any coatings that may be covering points sides of bar or back of bar If condition continues replace the bar ...

Page 25: ... all traces of alcohol or mineral spirits are removed CAUTION Electrical Shock Hazard Turn off power supply before cleaning static bar 1 Remove dirt particles deposited on the Blue Bar with the cleaning brush or dry compressed air 2 Remove resistant coatings deposited on the bar by wiping with isopropyl alcohol or mineral spirits applied to a clean cloth 3 Do not soak bar or related components in ...

Page 26: ...Rev L 8 REPLACEMENT PARTS Part P N Number Mounting Kit contains 2 brackets 5051063 SLCC HV Connector kit 5051003 PMAFIX Connector D or TrueAC power supply 4671599 PMAFIX Connector N power supply 4671601 Cleaning Brush 4670204 ...

Page 27: ...or a Return Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced anyone other than an authorized factory representative The warranty does not apply when Simco Ion par...

Page 28: ...R50 Blue Bar 5101171 Rev L Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2020 Simco Ion Printed in the U S A ...

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