ITT PS-00055-CU Operating Instructions Manual Download Page 1

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Jumper Cable

Operating Instruction Jumper Cable Rev. -

Page

OPERATING INSTRUCTIONS

PS-00055-CU

Jumper Cable

AC - Electric Vehicle Charging Solution

EXPORT CODE C

COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES.

PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION.

Summary of Contents for PS-00055-CU

Page 1: ...r Cable Rev Page 1 of 27 OPERATING INSTRUCTIONS PS 00055 CU Jumper Cable AC Electric Vehicle Charging Solution EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 2: ...tion for the AC e mobility Interconnect Solution and is protected by copyright Any use beyond the limits of copyright law without written permission is forbidden and subject to penalty This also applies to reproductions translations microfilms as well as storage and processing in electronic media Violations will give rise to a right to compensation EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED ...

Page 3: ...3 of 27 REVISION OVERVIEW Revision Date Description Author 17 11 2021 First release of document J Pedrote Table 1 Revision table EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 4: ...ector Dimensions Connector GBCV J2CE 15 General data of ECCE Plug EJCV Connector 16 General data of ECCE Plug ECCV Connector 17 General data of ECCE Plug GBCV Connector 18 General data of GBCE Plug EJCV Connector 19 General data of GBCE Plug ECCV Connector 19 General data of GBCE Plug GBCV Connector 20 General data of GBCE Plug J2CE Connector Fehler Textmarke nicht definiert Connector marking 21 T...

Page 5: ... 24 Commissioning information 24 Servicing 26 Checking the mechanical components 26 Checking the electrical components 26 Cleaning the components 26 EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 6: ...e 6 of 27 Operating Instruction Jumper Cable Rev DECLARATION OF CONFORMITY EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 7: ...Operating Instruction Jumper Cable Rev Page 7 of 27 EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 8: ...Page 8 of 27 Operating Instruction Jumper Cable Rev EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 9: ...h the warning and safety no tices in this document They are the basic prerequisites for safe execution of the tasks described in this document If han dled improperly contrary to the specifications in this docu ment the manufacturer will not accept any liability or offer any refund or compensation In this case the operator alone shall be responsible Modifications of any kind to components of the Ju...

Page 10: ... not used as intended risks for the user or third parties may still arise or the Jumper Cable and other material assets may be damaged Intended use includes Application within the stated performance limits Application when in efficient working order without any damage Application only in conjunction with designated vehicle inlets according to IEC 62196 1 2 GB T 20234 Plug Connector ECCE Type 2 acc...

Page 11: ... Item Designation 1 Charging inlet car 5 Charging plug car 2 Jumper Cable 6 Charging connector station 3 Charging outlet station 7 Electric vehicle 4 Charging station USER IN STRUCTION The 2 end connecting cable is used to connect the electric vehicle 7 and the charging station 4 The charging plug car 5 must be plugged into the charging inlet car 1 and the charging connector station 6 into the cha...

Page 12: ... vehicle charging plug is inserted into the inlet of the vehicle The other end of the charging cable the infrastructure charging connector is inserted into the charging socket of the charging station Charging mode 3B Figure 2 Description and application of Charging mode 3B EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVI...

Page 13: ... Dimensions for Plug ECCE and GBCE Description ECCE GBCE Width A 58 mm 58 mm Length B 243 mm 243 mm Height C 52 mm 70 mm Weight without cable 0 5 kg 0 5 kg B A B A C ECCE C GBCE Figure 4 GBCE Plug Connector EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 14: ...or Dimensions for Plug EJCV and ECCV Description EJCV ECCV Width A 58 mm 70 mm Length B 231 mm 234 mm Height C 68 mm 63 mm Weight without cable 0 5 kg 0 5 kg B EJCV C ECCV Figure 6 ECCV Connector Connector A B A C EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 15: ...CV Table 5 Connector Dimensions for Connector GBCV and J2CE Description GBCV J2CE Width A 58 mm 58 mm Length B 232 mm 231 mm Height C 70 mm 68 mm Weight without cable 0 5 kg 0 5 kg B A GBCV C EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 16: ...Designation Item Designation 1 L1 Line 1 8 Connection Cable 2 PP CS CC Proximity 9 PP CS CC Proximity 3 CP Control Pilot 10 L1 Line 1 4 N Neutral 11 N Neutral 5 Vacant not required 12 CP Control Pilot 6 PE 13 PE 7 Vacant not required Table 7 Contact arrangement for ECCE EJCV Jumper Cable 7 6 5 13 Figure 8 Connector Overview left side ECCE Plug right side EJCV Connector 1 2 3 4 Table 6 Specificatio...

Page 17: ...signation 1 L1 Line 1 8 Connection Cable 2 PP CS CC Proximity 9 N Neutral 3 CP Control Pilot 10 CP Control Pilot 4 N Neutral 11 PP CS CC Proximity 5 L2 Line 2 for 3Phase only 12 L1 Line 1 6 14 PE 13 L3 Line 3 for 3Phase only 7 L3 Line 3 for 3Phase only 15 L2 Line 2 for 3Phase only Table 9 Contact arrangement for ECCE ECCV Jumper Cable 1 2 3 4 6 7 5 8 10 9 11 12 14 15 13 Figure 9 Connector Overview...

Page 18: ...rangement for ECCE GBCV Jumper Cable Item Designation Item Designation 1 L1 Line 1 8 Connection Cable 2 PP CS CC Proximity 9 L1 Line 1 3 CP Control Pilot 10 PP CS CC Proximity 4 N Neutral 11 CP Control Pilot 5 L2 Line 2 for 3Phase only 12 N Neutral 6 14 PE 13 L2 Line 2 for 3Phase only 7 L3 Line 3 for 3Phase only 15 L3 Line 3 for 3Phase only Table 10 Specifications for ECCE GBCV Jumper Cable Figure...

Page 19: ...A OF GBCE PLUG ECCV CONNECTOR Item Designation Item Designation 1 L1 Line 1 8 Connection Cable 2 CC Proximity 9 L1 Line 1 3 CP Control Pilot 10 N Neutral 4 N Neutral 11 CS CC PP Proximity 5 Vacant not required 12 PE 6 PE 13 CP Control Pilot 7 Vacant not required Table 13 Contact arrangement for GBCE EJCV Jumper Cable 8 5 6 7 11 12 13 Figure 11 Connector Overview left side GBCE Plug right side EJCV...

Page 20: ...CONNECTOR Table 15 Contact arrangement for GBCE ECCV Jumper Cable Item Designation Item Designation 1 L1 Line 1 8 Connection Cable 2 CC Proximity 9 N Neutral 3 CP Control Pilot 10 CP Control Pilot 4 N Neutral 11 CC CC PP Proximity 5 L2 Line 2 for 3Phase only 12 L1 Line 1 6 14 PE 13 L3 Line 3 for 3Phase only 7 L3 Line 3 for 3Phase only 15 L2 Line 2 for 3Phase only Figure 12 Connector Overview left ...

Page 21: ...on 1 L1 Line 1 8 Connection Cable 2 CC Proximity 9 L1 Line 1 3 CP Control Pilot 10 CS CC PP Proximity 4 N Neutral 11 CP Control Pilot 5 L2 Line 2 for 3Phase only 12 N Neutral 6 14 PE 13 L2 Line 2 for 3Phase only 7 L3 Line 3 for 3Phase only 15 L3 Line 3 for 3Phase only Table 17 Contact arrangement for GBCE GBCV Jumper Cable Figure 13 Connector Overview left side GBCE Plug right side GBCV Connector ...

Page 22: ...the housing Figure 14 Connector marking Item Designation Item Designation 1 Manufacturer 4 Date of manufacture 2 Order code 5 CE marking 3 Characteristics 6 Intertek marking EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

Page 23: ...o transportation to the manufacturer or distributor DISPOSAL INFORMATION Always observe the pictograms on the transport packaging displaying cargo handling information The type of packaging may vary depending on the component weight and selected shipping method Only store the components in dry enclosed rooms while ob serving the pictograms on the packaging NOTICE In order to protect the environmen...

Page 24: ...ork DANGER Danger of death due to electric shock Modifications of any kind to components of the Jumper Cable are strictly forbidden In this case injuries due to an electric shock and or burns are possible and may cause immediate death Work on live components may only be carried out by in structed specialist personnel who have undergone profes sional training in the field of mechatronics or electri...

Page 25: ...minimum bending radii of the cables when the Jumper Cable is in use Static application 5 x D Dynamic application 15 x D Incorrect use caused by torsional stress together with simul taneous expansion of cable should be avoided Important Cable sheath single wires and shrink hose must not be damaged by sharp metal edges EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRI...

Page 26: ...ontacts especially the canted coil springs Contact surfaces for power transmission must be free from contamination CLEANING THE COMPONENTS INFORMATION The manufacturer recommends external cleaning of all com ponents at regular intervals depending on the locally preva lent environmental conditions and level of contamination Regular cleaning actively promotes maintenance safety and helps to assess e...

Page 27: ...eserved The ITT Engineered Blocks symbol Engineered for life ITT Veam and Cannon are registered trademarks of ITT INC Specification and other data are based on information available at the time of printing and are subject to change without notice EXPORT CODE C COMMERCIAL RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION ...

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