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CONTENTS

Operation

 ______________________________

11

Care and maintenance

 _________________

12

Oil change

 _____________________________

13

Available motors

 ______________________

14

Hydraulic ends

____________________

15

Dimensions and weights

____________

17

Service log

________________________

22

Safety

 __________________________________

 2

Data plate interpretation

 ________________

 3

Product description

 ____________________

 4

General design of a Flygt pump

 _________

 5

Installation

 ______________________________

 6

Electrical connections

 __________________  

7

Cable chart

 _____________________________

 9

Transportation and storage

 ____________

11

SAFETY

General Danger:

Non-observance given to safety
instructions in this manual, which
could cause danger to life have
been specifically highlighted with
this general danger symbol.

High Voltage:

The presence of a dangerous volt-
age is identified with this safety
symbol.

Non-observance to this warning
could damage the unit or affect its
function

This manual contains basic information on the installa-
tion, operating and maintenance and should be followed
carefully. It is essential that these instructions are
carefully read before installation or commissioning by
both the installation crew as well as those responsible
for operation or maintenance. The operating instruc-
tions should always be readily available at the location
of the unit.

WARNING!

Qualifications of personnel

An authorized (certified) electrician and mechanic shall
carry out all work.

Safety regulations for the owner/operator

All government regulations, local health and safety
codes shall be complied with.

All dangers due to electricity must be avoided (for
details consult the regulations of your local electricity
supply company).

Unilateral modification and spare parts manu-
facturing

Modifications or changes to the unit/installation should
only be carried out after consulting with ITT Flygt.

Original spare parts and accessories authorized by the
manufacturer are essential for compliance. The use of
other parts can invalidate any claims for warranty or
compensation.

Dismantling and re-assembly

If the pump has been used to pump hazardous media,
care must be taken that, when draining  the leakage,
personnel and environment are not endangered.

All waste and emissions such as used coolant must be
appropriately disposed of. Coolant spills must be
cleaned up and emissions to the environment must be
reported.

The pumping station must be kept tidy and in good
order at all times.

All government regulations shall be observed.

Identification of safety and warning symbols

The pictures in this manual may differ somewhat from the delivered pump depending on the hydraulic end configuration.

Summary of Contents for Flygt 3067

Page 1: ...Installation Care and Maintenance 3067 892397 08 ...

Page 2: ...s well as those responsible for operation or maintenance The operating instruc tions should always be readily available at the location of the unit WARNING Qualificationsofpersonnel An authorized certified electrician and mechanic shall carry out all work Safetyregulationsfortheowner operator All government regulations local health and safety codes shall be complied with All dangers due to electri...

Page 3: ...mber O ATEX marking D A N K L M C B F E G I J H O EN EuropeanNorm ATEX Directive EN 50014 EN 50018 EN 1127 1 II 2 G EEx dII T4 3067 090 3067 590 3067 890 I M 2 EEx dI 3067 690 Generaldataplate A Serial number B Product code Number C Curve code Propeller code D Country of origin E Product number F Additional information G Phase Type of current Frequency H Rated voltage I Thermal protection J Therma...

Page 4: ...act your Flygt representative PRODUCT DESCRIPTION Introduction Thank you for buying a submersible Flygt pump In this Installation Care and Maintenance manual you will find general information on how to install and service the 3067 pump to give it a long and reliable life Application This Installation Care and Maintenance manual applies to a submersible Flygt pump If you have bought an Ex approved ...

Page 5: ...ase induction motor for 50 Hz or 60 Hz The motor can be started by direct on line or star delta starting The motor can be run continuously or intermittently with a maximum of 15 evenly spaced starts per hour Flygt motors are tested in accordance with IEC 34 1 The stator is insulated in accordance with class F 155 C 310 F The motor is designed to deliver its rated output at 5 variation from the rat...

Page 6: ...the sump before the pump is lowered down and the station is started Special rules apply to installation in explosiveatmosphere Intrinsically safe circuits are normally required Ex i for the automatic level control system by levelregulators Minimum stop level should be according to the dimensional drawing The pump must never run dry Safety precautions In order to minimize the risk of accidents in c...

Page 7: ...ng to the approval of the product All electrical work shall be carried out under the super vision of an authorized electrician Local codes and regulations shall be complied with Check on the data plate which voltage supply is valid for your pump Check that the main voltage and frequency agree with the specifications on the pump data plate If the pump can be connected to different voltages the conn...

Page 8: ...ribed see Data Plate the pump shall be provided with control equipment that provides such operation Single phase operation The Flygt single phase pumps must be equipped with a starter which has start and run capacitors A special Flygt designed starter is required for the operation of single phase 3067 pumps The connec tion of the motor cable to the starter is shown in the wiring diagram NOTE It is...

Page 9: ...T1 blue T2 Stator leads V2 blue W2 black U2 green U1 red V1 brown W1 yellow 7GX 3 phase direct on line Conductors Connection starter SUBCAB7Gx 1 black L1 2 black L2 3 black L3 4 black L1 5 black L2 6 black L3 yellow green earth SUBCAB7Gx 2x1 5 1 black L1 2 black L2 3 black L3 4 black L1 5 black L2 6 black L3 T1 black T1 T2 black T2 yellow green earth Terminalforconnectionofthermalcontactsinthemoto...

Page 10: ...registered trademark of ITT Flygt AB for electrical cables Stator leads V2 blue W2 black U2 green U1 red V1 brown W1 yellow Single phase Conductors Connection starter SUBCAB 4Gx 1brown red 1 SUBCAB xAWG 4 2 black black 2 HØ7RN F 4Gx 3 blue white 3 BIHF 4Gx silicon yellow green earth SUBCAB 4Gx 2x1 5 1 brown 1 2 black 2 3 blue 3 yellow green earth T1 black T1 T2 black T2 SUBCAB 7Gx 1 black 1 2 blac...

Page 11: ...of burn injuries Starting jerk Watch out for the starting jerk which can be powerful The pump can be transported and stored in a vertical or horizontal position Always lift the pump by its lifting handle never by the motor cable or the hose Make sure that the pump cannot roll or fall over and injure people or damage property The pump is frostproof as long as it is operating or is immersed in the l...

Page 12: ...azardous chemicals have splashed into your eyes Rinse your eyes immediately in running water for 15 minutes Hold your eyelids apart with your fingers Contact an eye specialist On your skin Remove contaminated clothes Wash your skin with soap and water Seek medical attention if required Inspection Regular inspection and preventive maintenance ensure more reliable operation The pump should be inspec...

Page 13: ...k after changing the oil The oil housing may be under pressure Hold a rag over the oil plug to prevent splatter 1 Lay the pump on its side on a bench or over two supports Unscrew the oil housing screw oil plug and drain the oil 2 Fill with oil A paraffin oil with viscosity close to ISO VG15 is recommended e g Mobil Whiterex 309 The pump is delivered from factory with this type of oil In applicatio...

Page 14: ...roduct code 3 3067 090 180 250 590 690 170 890 50 Hz 1 2 kW 2840 rpm 60 Hz 1 4 kW 3400 rpm 50 Hz 1 2 kW 1350 rpm 60 Hz 1 3 kW 1650 rpm 1 50 Hz 0 9 kW 2800 rpm 50 Hz 1 0 kW 2840 rpm 60 Hz 1 2 kW 3450 rpm 50 Hz 0 8 kW 1400 rpm 60 Hz 1 0 kW 1700 rpm ...

Page 15: ...15 HYDRAULIC ENDS C M B F ...

Page 16: ...16 HYDRAULIC ENDS D D D ...

Page 17: ...17 DIMENSIONS AND WEIGHTS C 3067 090 180 All dimensions in mm in ...

Page 18: ...18 DIMENSIONS AND WEIGHTS D 3067 090 180 All dimensions in mm in ...

Page 19: ...19 DIMENSIONS AND WEIGHTS B D 3067 250 590 690 All dimensions in mm in ...

Page 20: ...20 DIMENSIONS AND WEIGHTS M 3067 170 890 All dimensions in mm in ...

Page 21: ...21 DIMENSIONS AND WEIGHTS MH All dimensions in mm in FP 3067 090 180 All dimensions in mm in ...

Page 22: ...22 Most recent Pump No Hours of Remarks Sign service date operation SERVICE LOG ...

Page 23: ......

Page 24: ...www flygt com 3067 01 08 Eng 2M 06 02 ITT FLYGT AB Printed in Sweden 892397 ...

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