ITEM 0.0.666.89 Manual Download Page 18

2

Symbols, safety

Meaning: 

Important, safety information, recommendation

Maintenance

General safety information

The details and information in the installation guide are provided solely for the 

purposes of describing the product and the assembly of this particular variant – 

Linear Unit LRE 5 D6 60x20 ZU 40 R10. The text below usually refers to this as 

the Linear Unit or LRE. This information does not discharge the user from the 

obligation to carry out his own assessments and checks. It is important to bear 

in mind that our products are subject to a natural process of wear and ageing. 

These notes contain important information that will enable you to use the 

product safely and appropriately. When sold, rented out or otherwise passed on 

to another party, this product must be handed over with the installation guide.
When installing, disassembling, operating and maintaining the Linear Unit, it is 

important to ensure that all moving elements are secured so that they cannot 

be switched on and moved unintentionally. Rotating and moving parts can 

cause serious injury! You must therefore read and follow the safety instructions 

set out below.

 

All work on and with the Linear Unit must be performed with “safety first” in 

mind.

 

Always switch off the drive unit before you start working on the Linear Unit.

 

Ensure the drive unit is not switched on unintentionally, e.g. by affixing  

warning notices at the activation point or by removing the fuse from the 

power supply.

 

Do not place your hand within the operating range of the Linear Unit’s 

moving parts when the unit is still switched on.

 

Fit guards and covers to the moving parts of the Linear Unit to ensure they 

are not touched unintentionally.

 

Observe the regulations pertaining to accident prevention and environmental 

protection that apply in the country and place of work where the product is 

being used.

 

Use only products that are in perfect working order.

 

Failure to use original spare parts will invalidate the product warranty!

 

Check the product for obvious defects.

 

Use the product only within the performance range described in the  

technical data.

 

Ensure that all the safety equipment associated with the product is present, 

properly installed and in full working order.

 

Do not alter or circumvent safety equipment, or render it ineffective.

The Linear Unit described here corresponds to the state of the art and takes into 

account the general principles of safety applicable at the time this installation 

guide was published. Nevertheless, failure to observe the safety instructions 

and warning notices in this installation guide may result in personal injury and 

damage to property.
We will assume no liability for any resulting damage or injury. We reserve the 

right to make technical changes that represent technical advances. Keep these 

installation notes in a place where they can be easily accessed by all users. 

Observe the directions contained in the main user guide for the completed 

machine.
The general safety information applies to the entire lifecycle of the partly 

completed machine.

Contents

Symbols, safety 

2

General safety information 

2

Correct use  

3

Improper use 

3

Operating parameters 

4

Preparation 5
Installation 5
Installing the guide carriage 

6

  Potential applications  

7

Timing-Belt Reverse Unit 5 40 R10 with Bore 

8

  Potential applications  

8

Installing the Timing Belt 

8

Securing and tensioning Timing Belt R10 T5 

9

Accessories 10

Connecting Drive Set 5 40 D30/D12 - 0.0.662.49 

11

Connecting Drive Set ZU 5 40 D30/D12 AP/WP 40 - 0.0.672.74 

12

Synchronising Linear Unit LRE 5 D6 60x20 ZU 40 R10 

14

Lubrication 15
Maintenance 15

Summary of Contents for 0.0.666.89

Page 1: ...Lineareinheit LRE 5 D6 60x20 ZU 40 R10 Anwendungs und Montagehinweise...

Page 2: ...riebsaggregat ab bevor Sie Arbeiten an der Lineareinheit durchf hren Sichern Sie das Antriebsaggregat gegen unbeabsichtigtes Einschalten z B durch das Anbringen von Hinweisschildern an der Einschaltst...

Page 3: ...alten Sie immer den relevanten Anlagenteil antriebslos und spannungsfrei bevor Sie das Produkt montieren bzw den Stecker anschlie en oder ziehen Sichern Sie die Anlage gegen Wiedereinschalten Verlegen...

Page 4: ...l ssigkeit empfehlen wir die R cksprache mit Ihrer Fachvertretung Bei Betrieb in stark salzhaltiger Luft R cksprache mit dem Hersteller halten Die Durchbiegung der Linearachse LRE sollte unter 1 mm au...

Page 5: ...sehen werden Gleiches gilt f r die Kontaktstellen zwischen Welle und Wellenklemmprofil sowie die F hrungswelle selbst Bei kurzen noch nicht mit der Vorrichtung verbundenen Tr gerprofilen geschieht die...

Page 6: ...Doppellagereinheiten 5 D6 bieten variable Befestigungsm glichkeiten ber Nuten der Baureihe 5 wodurch sich die Montage und das Ausrichten auf Profilen oder Aufspannplatten wesentlich vereinfacht Die S...

Page 7: ...rehen des Bolzens bis auf Grund Zur ckdrehen um Umdrehung Weiter zur ckdrehen bis die maximale hintere Exzenterlage erreicht ist Bei solcherma en vorbereiteten und montierten Lagereinheiten steht dann...

Page 8: ...etzen von Schraubendrehern oder hnlichen Werkzeugen an den Trennstellen aufgehebelt werden da m glicherweise die Riemenabdeckungen unbeabsichtigt abgebrochen werden Durch leichte Schl ge auf die Nabe...

Page 9: ...en Bohrungen Nuten und das Befestigungsmaterial am Schlitten vor handen Der Zahnriemen wird an beiden Enden in die Spannbl cke eingelegt so dass alle Freir ume des Spannblocks belegt sind und anschlie...

Page 10: ...ird in Abh ngigkeit von der Betriebslast der Lineareinheit ermittelt Herk mmliche Berechnung Es gilt FV Fx FRzul und FV Fx mit Fx m x a m x g FR mit L Spannweg mm L gesamte Zahnriemenl nge mm FV Vorsp...

Page 11: ...cheibe St schwarz m 7 0 g 1 Satz 0 0 406 41 5 8 1 2 8 12 8 10 28 16 7 6 5 8 12 Endschalterhalter D6 5 Geh use und Verdrehsicherung PA GF schwarz Federscheibe St schwarz m 8 0 g 1 Satz 0 0 406 40 Ansch...

Page 12: ...Kupplungsgeh use des Antriebssatzes geschraubt Anzugsmoment M 14 Nm Nach Vorgaben des verwendeten Motors oder eines Getriebes wird das An triebsgeh use oder die Adapterplatte bearbeitet und mit dem Mo...

Page 13: ...liegen dem Antriebssatz bei das Kupplungsgeh use des Antriebssatzes durch das Geh use des Zahnriemenantriebs verschraubt Der Antriebssatzes 5 40 D30 D12 AP WP 40 0 0 672 74 dient ausschlie lich zum A...

Page 14: ...en werden Diese wird in passender L nge gefertigt Auf diese Weise ist eine sehr individuelle und flexible Konstruktion gew hrleistet Mit Synchronisationss tzen von item k nnen zwei Lineareinheiten par...

Page 15: ...muss eine Mindesthubl nge des Laufwagen eingehalten werden Mindesthub mm 80 mm Das Antriebsmittel Zahnriemen ist wartungsfrei Nach einer Einlaufphase wird die Zahnriemenspannung berpr ft Wir empfehlen...

Page 16: ...en Anwendungs und Montagehinweis finden Sie im Internet im Downloadbereich des Produktes item Industrietechnik GmbH Friedenstra e 107 109 42699 Solingen Deutschland Telefon 49 212 6580 0 Telefax 49 21...

Page 17: ...Linear Unit LRE 5 D6 60x20 ZU 40 R10 Notes on Use and Installation...

Page 18: ...he regulations pertaining to accident prevention and environmental protection that apply in the country and place of work where the product is being used Use only products that are in perfect working...

Page 19: ...back on Prevent the possibility of persons becoming trapped in the system s accessible hazard zone 5 During cleaning Close all openings with suitable protective equipment to ensure that cleaning agent...

Page 20: ...erse Units Operating parameters The safety distance S is a reserve distance to accommodate tolerances and carriage overtravel under high loads and accelerations at the reversal point It must be factor...

Page 21: ...s are picked for assembly and assembled in part or in full depending on customer wishes Preparation Shaft Clamp Profile and Shaft There are various methods for assembling support profile Shaft Clamp P...

Page 22: ...Double Bearing Unit Installing the guide carriage Double Bearing Units 5 D6 offer a range of fastening options via Line 5 grooves which makes it far easier to mount and align them on profiles and carr...

Page 23: ...ay the maxi mum play between the rollers and Shafts can be used to adjust preload When adjusting the Bearing Units to eliminate play ensure that no excess strain is generated After making this adjustm...

Page 24: ...at its joins as you may unintentionally break off the belt cover Separate the two halves of the casing by gently tapping the hub of the timing pulley use plastic punches Once the casing is open threa...

Page 25: ...and use the other to tension the Timing Belt with the aid of the long Hexagon Socket Head Cap Screws of the centrally located Fixing Block When doing so adjust the two tensioning screws alter nately t...

Page 26: ...g the Timing Belt first identify the zero point at which the untightened Belt has no sag at all and pre tensioning begins To do that draw the moving part of the Tensioning Block towards its fixed coun...

Page 27: ...0 406 42 5 8 1 2 8 12 8 10 28 16 7 6 5 8 12 Limit Switch Holder D6 5 Housing and anti torsion block PA GF black Spring washer St black m 8 0 g 1 set 0 0 406 40 Drive Set 5 40 D30 D12 is used to connec...

Page 28: ...rding to the requirements of the motor or gearbox you are using and then screw it to the motor or gearbox Take the coupling half that is to be connected to the drive shaft and drill a hole in it to ma...

Page 29: ...g loose Clamping screw T 2 8 Nm Next use the prepared Centring Piece to fasten the Gearbox flush on the Adapter Plate of the Drive Set Use Hexagon Socket Head Cap Screws DIN 912 M4x12 T 6 Nm for this...

Page 30: ...to the relevant Linear Unit and designed to compensate for slight misalignments and withstand the stated torque over long term use The Couplings are pre prepared to accommodate a Synchroniser Shaft Be...

Page 31: ...igation to carry out his own assessments and checks It is important to bear in mind that our products are subject to a natural process of wear and ageing The rollers of the guide are maintenance free...

Page 32: ...tion online in the download section for this product 10 2017 item Industrietechnik GmbH Made in Germany item Industrietechnik GmbH Friedenstrasse 107 109 42699 Solingen Germany Phone 49 212 6580 0 Fax...

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