ITC TEKDOS FP 56-J Series Original Manual Download Page 2

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SAFETY RULES

To avoid personal or enviromental damages and to guarantee a proper

operation of the equipment, the staff in charge of the installation, set up and

maintenance of the equipment must follow the instructions of this manual,

specially those recommendations and warnings explicitly detailed. In addition,

specific instructions for the chemical products to be dosed should be followed.

SAFETY RULES

To avoid personal or enviromental damages and to guarantee a proper

operation of the equipment, the staff in charge of the installation, set up and

maintenance of the equipment must follow the instructions of this manual,

specially those recommendations and warnings explicitly detailed. In addition,

specific instructions for the chemical products to be dosed should be followed.

Summary of Contents for TEKDOS FP 56-J Series

Page 1: ...TEKDOS FP ENGLISH ...

Page 2: ... detailed In addition specific instructions for the chemical products to be dosed should be followed SAFETY RULES To avoid personal or enviromental damages and to guarantee a proper operation of the equipment the staff in charge of the installation set up and maintenance of the equipment must follow the instructions of this manual specially those recommendations and warnings explicitly detailed In...

Page 3: ...20 Periodical maintenance 24 Problems causes and solutions 25 CE APPROVAL DECLARATION 26 WARRANTY 26 INDEX 1 GENERAL DESCRIPTION 4 2 UNPACKING AND STORAGE 5 3 TECHNICAL FEATURES 6 4 OPERATION 9 5 INSTALLATION General considerations 9 Electric connection 11 Hydraulic connection 12 General installation scheme 13 6 START UP 14 7 MAINTENANCE Parts list Tekdos FP 56 J 16 Parts list Tekdos FP 56 L 20 Pe...

Page 4: ...sses Boilers Water treatment Pulp paper Motor Cylinder Block Regulator Injection valve Suction valve 4 It is made up as follows 1 GENERAL DESCRIPTION These series allows many injection possibilities depending on the head selected The available heads are from 0 7 to 940 l h 0 2 to 248 gph In case there is any doubt about compatibility of materials with the products to be used please contact ITC S L...

Page 5: ...X 1 1 4 3 4 100 Strokes min 5 150 Strokes min 6 200 Strokes min 50 Strokes min FREQUENCY HEAD STROKE 5 Code formulation 2 UNPACKING AND STORAGE The original packing is prepared so that carriage and storing of the product do not cause any damage to the product as long as this is done far from heat sources and in dry ventilated spaces Inside packing we include TEKDOS FP dosing pump Handbook Oil Tekd...

Page 6: ... DB 1 4 1 4 DB 1 4 1 4 DB 1 4 1 4 DB DB DB DB DB DB DB DB DB DB 6 TEKDOS FP 56 J TEKDOS FP 56 L 50Hz 3 TECHNICAL FEATURES l h gph l h gph CODE 60Hz FLOW PRESSURE bar psi 56 JP33 P5IIJ 0 7 0 2 0 8 0 2 70 1015 1 4 1 4 DB 0 186 0 25 56 JP43 P5IIJ 1 4 0 4 1 7 0 4 70 1015 1 4 1 4 DB 0 186 0 25 56 JP33 P8IIJ 1 9 0 5 2 3 0 6 70 1015 1 4 1 4 DB 0 186 0 25 56 JP43 P8IIJ 3 7 1 0 4 4 1 2 70 1015 1 4 1 4 DB 0...

Page 7: ...83 11 2 11 2 11 2 11 8 11 8 13 6 5 6 5 6 5 6 5 7 5 9 9 5 5 6 5 3 5 3 5 9 5 9 7 2 A B C A B C mm inch 7 MATERIALS ATEX II 2G D EEx de IICT4 ELECTRIC CURRENT As specified in the motor plate POWER PROTECTION IP 55 MATERIALS PISTON AISI 316L CYLINDER AISI 316L VALVE AISI 316L NOISE LEVEL dB A minor than 70 WEIGH Tekdos FP 56 J Tekdos FP 56 L 0 185 0 25 Hp 0 75 Kw 1 0 Hp 30 Kg 65 lb 50 Kg 110 lb B 327 ...

Page 8: ...46 483 483 491 493 141 141 141 141 151 230 230 239 214 214 214 239 239 247 241 214 Ø PLUNGER mm inch 8 DIMENSIONS TEKDOS FP 56 L A C B 200 226 152 117 83 435 17 1 4 6 12 4 315 6 3 26 7 87 8 9 A B C 17 5 17 5 7 5 19 19 19 3 19 4 17 5 5 5 5 5 5 5 5 9 9 9 9 4 5 5 8 4 8 4 8 4 9 4 9 4 9 7 9 5 8 4 A B C P8 P11 P16 P22 P32 P46 P64 P5 446 446 446 446 483 483 491 493 141 141 141 141 151 230 230 239 214 214...

Page 9: ...crews 4 65 4 8 mm in 118 122 7 87 4 61 mm in 200 117 TEKDOS FP 56 J TEKDOS FP 56 L B A B A A B C D G 9 4 OPERATION The rotational motion of the motor is transmitted to the gear box by means of a flexible coupling The gear box consists of two major components the pinion A and the ring gear B The ring gear is linked to an axis with variable eccentric which by means of a connecting rod C pushes and r...

Page 10: ...ump with the SAE oil 80W90 being supplied or similar oil up to the level shown on the screen Min Max 10 BLOCK Oil list CEPSA SAE80W90 REPSOL EP 80W 90 SHELL SPIRLAXHD OIL 80W 90 ESSO GEAR OIL 80W 90 AGIP ROTRA MP 80W 90 MOBILUDE HD 80W 90 BP ENERGEAR HT 80W 90 CATROL HYPOYC GULF GEAR MP SAE 80W 90 ELF TRANSGEAR HD 80W 90 Fill the pump with the SAE oil 80W90 being supplied or similar oil up to the ...

Page 11: ...iangle Installing a protection To work at 400 V it will be a star connection Installing a protection ELECTRICAL CONNECTION The electric protection of the motor must be installed and adjusted following its nominal instensity overloaded switch disjuntor See wiring A disconnection dispositive must be installed in case of emergency The equipment must be protected to avoid untimely sudden starts 11 ON ...

Page 12: ...alve Avoid suctioning the undiluted particles from the bottom of the tank 4 h 8 9 10 11 1 2 5 6 7 12 12 HYDRAULIC INSTALLATION Installation examples 1 2 Filter It is important to install a filter 150 micron in the suction pipe 4 Agitator 5 Make sure to collect any liquid leakage from the cylinder s vent drain hole in a proper container 6 Prime valve drain valve 7 Safety relief valve Install a safe...

Page 13: ...e Siphon h p h Spring check valve Anti siphon valve SUCTION PIPE DISCHARGE PIPE Pulsation dampener L 13 Recomendations for correct installation Ø L Long discharge pipe L 5m 16 ft Ø Long suction pipe L 2m 6 5ft Air in sutcion pipe Siphon h p h Spring check valve Anti siphon valve SUCTION PIPE DISCHARGE PIPE Pulsation dampener L ...

Page 14: ...CTRIC PROTECTION Adjust the electric dispositive of electric protection to the motor nominal current 14 6 START UP AND REGULATION STAND Check that the pump is properly installed in its stand OIL Take off re filling lid and fill the pump with the provided oil SAE 80 W 90 or equivalent If the pump has several modules oil must be spread to all filling holes CHECKING OF HYDRAULIC CIRCUIT Check that al...

Page 15: ...cle A 5 The dosed flows corresponds to Q l h V liters t seconds x 3600 A B 910 11 12 1 2 3 4 5 6 7 8 15 DOSING FLOW Through the micrometic regulator we will adjust the dosing flow from 0 to 100 depending on the wished value It is not advisable a regulation under 10 In order to check the dosing flow 1 Prime the pump immersing the suction pipe in a graduated receptacle A 2 Mark in the receptacle the...

Page 16: ...6162 56164 56165 56166 56167 56168 56169 A B C P5 P8 P13 P17 P22 P32 P40 D E Ø PLUNGER 7 MAINTENANCE 16 TEKDOS FP 56 J 56317 x4 56101 56102 56110 56310 56132 56104 56301 x2 56308 56303 56100 56309 56314 56312 56113 56114 56112 56324 x2 56317 x4 56111 H 56325 56307 A B C D E H J J J J J J I I I I L L L L 56155 56147 56123 56122 56119 56136 56137 56138 56139 56140 56141 56146 56145 56144 56143 56120...

Page 17: ...3 56106 56105 56317 x4 56302 56107 56109 56305 56304 56306 56108 56320 28031 56316 x4 56118 56315 x4 17 56306 56115 56303 56308 56117 56116 56317 x4 56320 56319 56103 56106 56105 56317 x4 56302 56107 56109 56305 56304 56306 56108 56320 28031 56316 x4 56118 56315 x4 ...

Page 18: ...16 56318 Washer 22x32x0 2 1 56319 Oil peephole FP J 1 56320 Oil plug FP J 2 56321 Oring 10 77x2 62 1 18 LIST OF PARTS TEKDOS FP 56 J CODE DESCRIPTION UNITS 28031 Electric motor 185w 0 25Hp 3ph T63 B14 1 56100 Block Tekdos FP J 1 56101 Block lid FP J 1 56102 Block lid seal FP J 1 56103 Ring gear FP J 1 56104 Crankshaft FP J 1 56105 Regulator support FP J 1 56106 Regulator support seal FP J 1 56107 ...

Page 19: ...32 Ø40 E Piston 1 A Cylinder 1 B Packing seal 4 C Ring packing seal 1 D Pressure disc packing seal 1 19 56322 Screw M6 packing seal 2 56323 Screw M8 packing seal A2 56324 Nut M6 Din934 A2 2 56325 Nut M8 Din934 A2 VALVES 1 4 Ø8 Ø32 H 56124 Connector 1 4 2 I 56126 Ball seat 1 4 4 J 56128 Sealing disc 1 4 6 K 56130 Spring valve 1 4 L 56326 Ball D8 1 4 4 VALVES Ø40 H 56125 Connector 2 I 56127 Ball sea...

Page 20: ...9 x2 56418 56414 56419 x2 56414 56218 56313 x10 28020 56416 x8 56416 x8 56220 56415 20 TEKDOS FP 56 L 56211 70314 56210 56402 56407 56417 56400 56311 x5 56207 56208 56401 56209 56406 56404 56405 56204 56205 56314 56411 56213 56408 56409 5621 56311 x5 56217 56419 x2 56418 56414 56419 x2 56414 56218 56313 x10 28020 56416 x8 56416 x8 56220 56415 20 TEKDOS FP 56 L ...

Page 21: ...4 56425 x6 56221 56413 56412 56425 E D C B F 56425 x4 A H J J I I K K K K J J H I I K K Ø PLUNGER 21 56272 56273 56274 56275 56241 56247 56257 56277 56287 56278 56288 56279 56289 56280 56290 56228 56229 56281 56291 56282 56283 56284 56285 56292 56293 56294 56295 56224 56240 56239 56238 56237 56242 56243 56244 56245 56271 56227 56270 56269 56268 56267 56258 56259 56260 56226 56261 56262 56263 56264...

Page 22: ...FP L 1 56317 Screw M6x15 Din 912 8 8 4 56415 Motor coupling FP L 1 56220 Motor flange 0 37 Kw FP L 1 22 LIST OF PARTS TEKDOS FP 56 L CODE DESCRIPTION UNITS 56200 Block Tekdos FP L 1 56201 Tekdos FP L block lid 1 56313 Screw M6x20 Din912 8 8 6 56202 Tekdos FP L block lid seal 1 56203 Ring gear Tekdos FP L 1 56204 Crankshaft FP L 3 56205 Pin D6xD7x52 1 56206 Wedging piece 10x8x37 5 1 56301 Screw M4x...

Page 23: ...e 6 L 56131 Sping valve A Cylinder 1 B Packing seal 5 C Pressing ring 1 D Pressing disc 1 E Piston 1 23 56416 Scew M6x25 Din933 8 8 8 28020 Electric motor 0 37Kw 0 5Hp 3ph T71 B14 1 56417 Washer PS 30x40x0 1 1 56221 Rod guide medium FP L 1 56222 Motor flange 0 75Kw 1 56418 Bearing UN2004EC 1 56419 Retaining ring E 20 Din471 2 56223 Rod guide large FP L 1 56420 Oil peephole FP L 1 56421 Oil plug FP...

Page 24: ...ge of the maintenance will use the adequate protection means in order to manipulate the dosed liquid 24 MAINTENANCE PERIÓDICAL MAINTENANCE Change oil after the first 500 hours Next changes will be every 2000 hours minimum once a year Check the packing plunger head every 3 months or 1000 hours Check the bellows every 3 months or 1000 hours Check the suction filter once a month Check the valves ever...

Page 25: ...st the two nuts on the back of the cylinder Change seals Change piston Change bellows Change o rings 25 PROBLEM MOTOR DOES NOT RUN MOTOR RUNS HOT MOTOR RUNS BUT PUMP DOES NOT INJECT OR INJECTION IS INFERIOR THAN NOMINAL ONE PUMP TRICKLES LIQUID THE BACK PART OF THE CYLINDER PUMP TRICKLES OIL THE BACK PART OF THE CYLINDER PUMP LEAKS OIL THROUGH REGULATOR CAUSE THERE IS NO VOLTAGE MOTOR PROTECTION H...

Page 26: ...Planas Manager I T C S L Warrants the product specified in this document for a period of 1 year from the purchase date This warranty obligation is limited to the free replacement of the damaged parts due to any material or manufacture defect This warranty does not include periodic maintenance and damage resulting from misuse The equipment must be sent to I T C S L Service Center with prepaid trans...

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Page 28: ...Ed 21 03 2019 EN Original manual P O Box 60 08130 Santa Perpètua de Mogoda BARCELONA Tel 93 544 30 40 Fax 93 544 31 61 C Vallès 26 Pol Ind Can Bernades Subirà e mail itc itc es www itc dosing pumps com ...

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