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SAFETY RULES

To avoid personal or environmental damages and to guarantee a proper
operation of the equipment, the staff in charge of the installation, set up and
maintenance of the equipment must follow the instructions of this manual,
specially recommendations and warnings explicitly detailed. In additon, specific
instructions for the chemical products to be dosed should be followed.

INDEX

1.-GENERAL DESCRIPTION

4

2.-CARRIAGE AND MAINTENANCE

6

3.-TECHNICAL FEATURES

6

4.-OPERATION

9

5.- INSTALLATION

10

Generalities

10

Electric connection

10

Hydraulic connection

11

General installation scheme

13

Additional module installation

14

6.- START UP

16

7.- MAINTENANCE

18

List of parts MF piston

18

List of parts MF diaphragm

22

Periodical maintenance

27

Problems: Causes and solution

28

EC APPROVAL DECLARATION

29

WARRANTY

30

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Summary of Contents for MULTIFERTIC

Page 1: ...ENGLISH MULTIFERTIC ...

Page 2: ...n of the equipment the staff in charge of the installation set up and maintenance of the equipment must follow the instructions of this manual specially recommendations and warnings explicitly detailed In additon specific instructions for the chemical products to be dosed should be followed ...

Page 3: ...0 Generalities 10 Electric connection 10 Hydraulic connection 11 General installation scheme 13 Additional module installation 14 6 START UP 16 7 MAINTENANCE 18 List of parts MF piston 18 List of parts MF diaphragm 22 Periodical maintenance 27 Problems Causes and solution 28 EC APPROVAL DECLARATION 29 WARRANTY 30 ...

Page 4: ...ules in the same injector a higher flow regularity is obtained whereby in the 4 module model an actually continuous flow is obtained Injection modules may be connected in the factory or added later when the injector is in place MULTIFERTIC dosing pumps are manufactured with materials that can resist the existing agrochemical products even acids It is designed for all sorts of processes where it is...

Page 5: ...2 cycles P5 Piston 500 2 cycles F0 Diaphragm 25 1 cycle D0 Diaphragm 50 2 cycles D1 Diaphragm 100 2 cycles D2 Diaphragm 200 2 cycles D3 Diaphragm 300 2 cycles CAUDAL FLOW CONEXION Q0 Piston 25 1 cycle P0 Piston 50 2 cycles P1 Piston 100 2 cycles P2 Piston 200 2 cycles P3 Piston 300 2 cycles P5 Piston 500 2 cycles F0 Diaphragm 25 1 cycle D0 Diaphragm 50 2 cycles D1 Diaphragm 100 2 cycles D2 Diaphra...

Page 6: ... l h GPH bar PSI l h GPH PRESSURE Diafragm CODE FLOW 50Hz 60Hz l h GPH bar PSI l h GPH PRESSURE CODE 62 A21 BD0 _M 50 37 13 2 9 8 60 44 4 15 11 10 145 62 A21 BD1 _M 100 86 26 4 22 7 120 103 30 27 10 145 62 A21 BD2 _M 200 165 52 8 43 5 240 198 60 50 6 87 62 A21 BD3 _M 300 245 79 65 360 294 90 78 4 58 62 A11 BF0 _M 25 18 5 6 6 4 9 30 22 2 7 5 5 7 10 145 62 A21 BP0 _M 50 13 60 15 15 217 62 A21 BP1 _M...

Page 7: ...SI 316 Valves ball glass glass borosilicato Ceramic Retention FPM EPDM NOISE LEVELdB A minor than 70 Diaphragm 7 DIMENSIONS 43 4 18 3 19 5 37 6 3 15 17 32 2 10 5 14 5 26 5 1 7 9 12 lb mm in Kg 465 365 265 200 D C B A Diaphragm l h E F 50 100 154 6 1 213 8 4 200 184 7 2 218 8 6 300 204 8 218 8 6 Piston E F 154 6 1 255 10 A B C D INJECTION MODULES WEIGHT 10 5 14 8 6 4 3 1 7 376 E 152 110 44 F 266 7 ...

Page 8: ...8 116 7 101 6 87 5 72 4 58 3 43 2 29 1 14 62 A21 BD1 110 90 100 GPH 30 22 28 24 26 l h 22 17 20 25 62 A11 BF0 l h GPH 5 5 5 6 10 145 9 130 8 116 7 101 Bars PSI 6 87 5 72 4 58 3 43 2 29 1 14 4 5 6 5 210 190 170 6 87 5 72 4 58 3 43 2 29 1 14 Bars PSI 62 A21 BD2 l h 40 55 50 45 GPH 300 270 240 4 58 3 43 2 29 1 14 Bars PSI 62 A21 BD3 60 80 75 65 GPH l h 70 8 ...

Page 9: ...or The dosing flow is In the same injector can be connected several injection modules to apportion different products as long as they are of the same serial number The maximum pressure of an MF dosing pump when combined with one or more additional modules can be limited It will be the result of dividing K by the total sum of the flows of the different installed modules as long as this is not super...

Page 10: ... to the provided stand and the stand to the choseN even surface The special stainless steel stand has eight holes in its upper part for fastening the dosing pump of which four will be used In the one and three module pumps the four side holes are used and in the two and four module middle holes are used See drawing ELECTRIC CONECTION 10 The electric protection of the motor must be installed and ad...

Page 11: ...ERLOAD PROTECTION THREE PHASE CONNECTION 50 60 Hz To work at 230 V we will plug the motor in triangle Installing a protection To work at 400 V it will be a star connection Installing a protection ON OFF U V W V1 W1 U1 230 V 400 V V1 W1 U1 1 88 Amp 1 1 Amp ON OFF L N Wiring with Thermal Protection N Contactor Blue Motor 1Ph SINGLE PHASE CONNECTION Install the correct motor protection Overload prote...

Page 12: ... valve drain valve 7 Safety relief valve Install a safety valve in a derivation as near as possible from the pump in order to protect it and the whole installation from possible over pressures This derivation must derive liquid to a safe place 8 Pulsation dampener 9 Pressure gauge 10 Pressure regulating valve 11 Flowmeter 12 Injection check valve Avoid suctioning the undiluted particles from the b...

Page 13: ...pe L 2m 6 5ft Air in sutcion pipe Siphon Spring check valve Anti siphon valve RECOMENDED PIPE SIZE RECOMENDED PIPE SIZE SUCTION PIPE DISCHARGE PIPE Ø L Øint L 5 m 15 300 100 20 200 25 300 Q max l h L 2 m L Ø Øint L 2 m L 10 m 15 300 70 20 100 25 30 300 Q max l h 200 Pulsation dampener h p h ...

Page 14: ...INSTALLATION ADDITIONAL MODULE 14 62307 62142 62141 2nd module 3rd and 4th module 3 1 62121 63125 63212 62121 2 EXTRACTOR 62401 ADITIONAL MODULE ...

Page 15: ...15 63212 62401 63125 4 63125 5 63332 85308 O IL 63124 ...

Page 16: ...0W 90 CASTROL HYPOYC GULF GEAR MP SAE 80W 90 ELF TRANSGEAR HD 80W 90 Check the oil level with the provided dipstick Aproximate oil capacity 100 cm3 per module When carrying change filling lid for working lid CHECKING OF HYDRAULIC CIRCUIT Check that all valves are opened and that escapes from priming valves derive the liquid to a proper receptacle ROTARY DIRECTION Start up the pump to check that th...

Page 17: ...c dispositive of electric protection to the motor nominal current DOSING FLOW Through the micrometic regulator we will adjust the dosing flow from 0 to 100 depending on the wished value It is not advisable a regulation under 10 17 1 Prime the pump immersing the suction pipe in a graduated receptacle A 2 Mark in the receptacle the liquid level 3 Start up the pump and pour a known volume V of measur...

Page 18: ...TIFERTIC Piston 28014 28021 28017 28022 28023 28024 28025 60116 2P 60117 1P 63213 62100 63212 62180 62307 62350 60312 18 62352 ADITIONAL MODULE 7 MAINTENANCE 62402 2P 62403 1P 62590 63603 62451 62450 62453 ...

Page 19: ...300 62 807 P 62 861 F 63 804 I 62 806 P 62 860 F 63 803 I 62120 1 P F I 62121 1 P F I 62122 1 P F I 62123 1 P F I 63350 P E Ceramic 63420 63421 63422 63423 63424 25 50l h 100l h 200l h 300l h 500l h 62120 1 P F I 62121 1 P F I 100l h 62122 1 P F I 200l h 62123 1 P F I 300l h 63350 500l h 25 50l h 62 132 6 2143 25 50l h 62 133 6 2144 100l h 60 125 6 2145 200l h 60 126 6 2146 300l h 60 127 500l h ...

Page 20: ... 144 PISTON 100 L H D34 LOCK CERAMIC 1 62 145 PISTON 200 L H D49 LOCK CERAMIC 1 62 146 PISTON 300 L H D61 LOCK CERAMIC 1 62147 BELLOWS SHAFT M20 1 62150 MULTIFERTIC MODULE 1 62180 FLANGE MOTOR B14 1 62300 O RING 19x3 FPM 2 62301 O RING 19x3 NBR 2 62307 O RING 61x2 1 62352 SCREW M6x12 DIN 912 8 8 4 62352 SCREW M6x12 DIN 933 I 4 62400 AXIS MF 1 62401 AXIS EXTENSION 2 62402 RING GEAR 2 STROKES MULTIF...

Page 21: ...RING 55 5x3 5 1 MOTORS 28014 MOTOR 1 2HP THREE PHASE T71 B14 1 28017 MOTOR 1 2HP BITENSION110 220V 60HZ 1 28021 MOTOR 1 2HP MONO 50HZ 1 28022 MOTOR 130W 12V DC B14 1 28023 MOTOR 130W 24V DC B14 1 28024 MOTOR 300W 12V DC B14 1 28025 MOTOR 300W 24V DC B14 1 VALVES 62 806 P SUCTION CHECK VALVE 3 4 1 62 807 P INJECTION CHECK VALVE 3 4 1 62 860 F SUCTION CHECK VALVE 3 4 1 62 861 F INJECTION CHECK VALVE...

Page 22: ...22 62402 2P 62403 1P MULTIFERTIC Diaphragm 28014 28021 28017 28022 28023 28024 28025 60116 2P 60117 1P 63213 62100 63212 62180 62350 60312 62590 63603 62450 62352 ADITIONAL MODULE 62307 62451 62453 ...

Page 23: ...67104 2 P F 67104 I 25 50 l h 67100 25 50l h 67105 1 P F I 25 50l h 85308 25 50l h 63401 62451 62401 62150 62453 63405 62400 67 300 67115 P F I 200l h 67119 P F I 300l h 67114 200l h 67118 300l h 67116 200l h 67123 300l h 67301 67117 200l h 67121 300l h 67110 62301 62300 62301 62300 62 857 P 62 861 F 63 804 I 62 856 P 62 860 F 63 803 I ...

Page 24: ...R PLUG 3 8 1 63111 BRAKE 1 63124 FILLER PLUG 3 8 1 63125 DRAIN PLUG 3 8 1 63212 ALLEN SCREW 5X12 DIN 912 1 63503 BOLT 4X24 1 63508 O RING 1 63510 SCREW 85 A2 5X6 I 1 64310 O RING 55 5X3 5 1 67100 DIAPHRAGM D69 1 67103 SHAFT 1 DIAPHRAGM BASE D69 PP PVDF 1 67104 I DIAPHRAGM BASE D69 INOX 1 67105 1 P F I CYLINDRE DIAPHRAGM D69 3 4 1 67108 ECCENTRIC 10 1 67109 ECCENTRIC 5 1 67110 MULTIFERTIC REGULATOR...

Page 25: ...N 912 I 4 67301 SCREW M8x10 ISO 7380 I 4 85308 SCREW M8X55 DIN 912 4 MOTORS 28014 MOTOR 1 2HP THREE PHASE T71 B14 1 28017 MOTOR 1 2HP BITENSION110 220V 60HZ 1 28021 MOTOR 1 2HP MONO 50HZ 1 28022 MOTOR 130W 12V DC B14 1 28023 MOTOR 130W 24V DC B14 1 28024 MOTOR 300W 12V DC B14 1 28025 MOTOR 300W 24V DC B14 1 VALVES 62 856 P SUCTION CHECK VALVE 3 4 BOROSILICATE 1 62 857 P INJECTION CHECK VALVE 3 4 B...

Page 26: ...on 62 806 P 63816 AISI316 62 862 P 62812 P 62813 P 62811 P 62810 P 62355 FPM Discharge 62 857 P 62 859 P 63815 Boro 63816 AISI316 62 862 P Suction 62 856 P 62810 P 62811 P 62813 P 62356 FPM 62812 P 62355 FPM 63815 Boro 63816 AISI316 PP Diaphragm PP 63903 I 63911 I 63912 I 63816 AISI 316 63914 FPM 63 804 I Discharge 62812 F 62815 F 62811 F 62810 F 63815 Boro 62355 FPM 62 861 F Discharge Piston Diap...

Page 27: ...rst 500 hours Next changes will be every 2000 hours minimum once a year Check the piston and diaphragm every 3 months or 1000 hours Check the bellows every 3 months or 1000 hours Check the suction filter once a month Check the valves every 3 months or 1000 hours It is advisable to clean periodically the injector letting clean water flow through it We can make it coincide with the emptying out of t...

Page 28: ...rminals Check that incoming tension coincides with motor one 10 10 Check that injection pressure is not superior to the one specified in the module Check with a volmeter incoming tension Increase working frequency with inverter Prime the pump injecting at zero pressure Clean or change valves Clean filter Check sealing in connection points Increase pipe diameter Reduce suction pipe length Reduce sp...

Page 29: ...models of MULTIFERTIC products identified by a serial number and year of manufacture strictly fulfill 2006 042 CE and low voltages directives D2006 95 CE as long as installation use and maintenance are carried out following the prevailing regulation and following the instructions contained in the handbook Antón Planas Manager ...

Page 30: ...anufacture defect This warranty does not include periodic maintenance and damage resulting from misuse The equipment must be sent to I T C S L Service Center with prepaid transport charges and will be sent back with transport charges for customer s account The warranty document with sales date and shop stamp or an invoice copy must be sent with the equipment WARRANTY Date of sale and shop stamp SE...

Page 31: ......

Page 32: ...03 2015 An Original manual C Del Mar Adriàtic nº 1 Pol Ind Torre del Rector P O Box 60 08130 STA PERPETUA DE MOGODA BARCELONA SPAIN Tel 93 544 30 40 Fax 93 544 31 61 e mail itc itc es www itc dosing pumps com ...

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