ITC KuDos HYCP-185 Safe Operation & Maintenance Instructions Download Page 1 | Manualshive

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KuDos Mechanical

Safe Operation & Maintenance Instructions

Hydraulic

Compression

Tool

HYCP-240R

Version: 2018/09

Hydraulic Compression Tools are carefully inspected for quality

and tested for safety. We follow

ISO 9001: 2015/ ISO 14001: 2015/ IECQ QC

080001/ OHSAS 18001: 2007, CE

Standards & UVDB

ATTENTION!

Safe Operation & Maintenance Instructions must be followed.

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Summary of Contents for KuDos HYCP-185

Page 1: ...ion Tool HYCP 240R Version 2018 09 Hydraulic Compression Tools are carefully inspected for quality and tested for safety We follow ISO 9001 2015 ISO 14001 2015 IECQ QC 080001 OHSAS 18001 2007 CE Standards UVDB ATTENTION Safe Operation Maintenance Instructions must be followed ...

Page 2: ...2 Product Description 3 Maintenance 4 Operating Instructions 5 Dies 8 Compression Diagram 9 Trouble Shooting 10 Diagram of Components HYCP 240R 12 Table of Components HYCP 240R 13 Limited Lifetime Warranty 14 Manufacture Quality Certificate KuDos Mechanical 1 ...

Page 3: ...re NOT included in our warranty We would like to remind you to work safely and to keep this manual on hand Work safely Use both hands to firmly grip the tool handles Keep hands off the compression section Do not use this tool on glass plastic wood or any other materials which could shatter Do not exceed the equipment ratings Always wear safety goggles when operating this product Projectiles or hyd...

Page 4: ...ectors Built in bypass relief valve for constant compression Adjustable ram stroke 10 15 mm to minimize pumping action Spring loaded pump handle allows one handed pumping Small handle spread of 210mm for close quarter work Dies are sold seperately Stock dies are for Din 46235 terminals Release Lever Piston Set Tool Head Cylinder Body Moving Handle Fixed Handle Latch HYCP 240R Length 377 mm Weight ...

Page 5: ...ct in places with high temperatures high humidity or direct sunlight Suggested working temperatures 10 C 40 C Hydraulic fluid temperatures over 65 C might cause damages to components sealed inside the product The hydraulic fluid pressure should be adjusted only by KuDos service representatives Inform KuDos authorized distributors in case of any abnormalities or malfunctions of the product DO NOT D...

Page 6: ...nnector in place It may damage the piston or tool head or the injure the operator 2 Operation with dies in accordance with the specifications in this handbook is required Always keep the fitting centered on the tool die and do not use over specification materials 3 Stop operating immediately in case of any abnormalities Refer to the Trouble Shooting section of this manual if a Compression of lugs ...

Page 7: ...ic pressure in the tool When the piston returns to the starting position the tool is ready to operate 2 Pull back the latch to open the head The head will spring open 3 Slide the dies into the open head Make sure the dies are matching and seated correctly 6 KuDos Mechanical ...

Page 8: ... pumping until both dies are touching Operation is complete when the hydraulic pressure reaches 550 bar and the relief valve releases the internal pressure 9 Press the release lever to retract the piston Open the tool head and remove the fitting OR reposition the fitting and compress again according to your operation specifications 10 Clean the product and dies after use Apply rust preventive oil ...

Page 9: ...1016 B CU16 6 8 2 85 12 A CU25 8 35 3 5 9 AHE 2535 B CU35 9 4 4 9 A CU50 11 35 4 8 9 AHE 5070 B CU70 13 8 6 05 9 A CU95 16 17 6 9 9 AHE 95120 B CU120 18 05 7 6 9 AHE 150 A CU150 20 15 8 55 6 AHE 185 A CU185 22 15 9 35 6 AHE 240 A CU240 25 6 11 1 6 8 KuDos Mechanical ...

Page 10: ...Compression Diagrams Sleeve Fittings Direction of Compression Single sided Outward Terminal Fittings Direction of Compression Outward KuDos Mechanical 9 ...

Page 11: ...s to advance the ram 4 Rotate the pump handle and close it to release the pressure in the hydraulic circuit until the piston is fully retracted and the oil has returned completely into the reservoir 5 Repeat the process several times to assure that all air bubbles are ejected 6 Close the rubber reservoir and insert the the reservoir filler cap Reassemble the main handle Oil Refilling Check the oil...

Page 12: ...ead to remove impediments C Clean the die seats on the tool head to remove impediments The piston is stuck or is unable to retract after operation The piston may have been deformed by uneven stress distribution when the product was operated with off centered fittings Contact KuDos service representatives Replace any worn or damaged parts immediately Do not use parts not supplied by KuDos Contact K...

Page 13: ...Diagram of Components HYCP 240R 12 KuDos Mechanical ...

Page 14: ...R 1 12 COMPRESSION SPRING 1 40 BALL 1 13 MAIN PISTON 1 41 COMPRESSION SPRING 1 14 BACK UP RING 1 42 SOLID FILTER 1 15 O RING 1 43 OIL SCREEN 1 16 CYLINDER 1 44 OIL RESERVOIR 1 17 COMPRESSION SPRING 1 45 FILLER CAP 1 18 VALVE SCREW 1 46 MAGNETIC BAR 1 19 TORSIONAL SPRING 1 47 EXTENSION TUBE 1 20 O RING 1 48 SPRING PIN 1 21 BACK UP RING 1 49 FIBER GLASS PIPE 1 22 DUST SEAL 1 50 HANDLE GRIP 1 23 PUMP...

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