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ITALMOTO cassia lady, Owner'S Manual

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36

Drive system/electric motor

Problem

Possible causes/consequences and Solutions

The system can be switched 
on but the electric motor 
does not provide any assi-
stance.

The electrical connections on the handlebars or near 
the motor are not inserted correctly or have become 
detached.
Check the electrical connections on the handlebars 
and near the motor and connect correctly, if required.
If the problem persists despite taking these measures:
Have the electrical system checked at a qualified spe-
cialist workshop.

Summary of Contents for cassia lady

Page 1: ...OWNER S MANUAL Cassia Lady Cassia Man c a s s i a ...

Page 2: ...For your own safety and a longer service life for your e bike follow the instructions and warning notices in this manual Disregarding them may lead to damage to the e bike or personal injury The following are integral parts of the e bike printed Owner s Manual If you sell your e bike always pass the documents on to the new owner ...

Page 3: ... for printing The Italiana Veicoli S r l reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle shown in this user manual may not match the actual vehicle Cassia Lady Cassia Man c a s s i a ...

Page 4: ...ITALMOTO e bike By following these tips your unit will be more durable The manufacture hereby begs your understanding in case of any inconsistence between the content pictures or verbal descriptions of this manual and the actual condition of your vehicle due to possible changes in the specifications Please read this manual carefully to ensure safety and maximum ease of use We remain wishing you al...

Page 5: ...espite ongoing market research Italmoto is unable to assess other parts Therefore Italmoto accepts no responsibility for the use of such parts in Italmoto e bikes This is also the case even if they have been independently or officially approved The use of non approved parts could affect the safety of your e bike Genuine Italmoto parts approved conversion parts and accessories are available from It...

Page 6: ... all standard and optional equipment available for your e bike at the time of pu blication of the Owner s Manual Coun tryspecific differences are possible Note that your e bike may not be fitted with all features described This is also the case for systems and fun ctions relevant to safety Therefore the equipment on your e bike may differ from that in the descriptions and illustrations Should you ...

Page 7: ...delay N WARNING When being used the mechanical com ponents of the e bike are subjected to high loads and wear Components react diffe rently to these loads and show signs of fatigue or wear at different rates If the operating life of a component is excee ded the component could suddenly fail There is a risk of accident and injury Have your e bike checked regularly at a qualified specialist workshop...

Page 8: ...re have all work and modifications to electronic components carried out at a qualified specialist wor kshop Do not make any modifications or carry out work such as drilling soldering or welding on the frame or other load be aring components The stability and the service life of the components could be affected as a result If you remove war ning stickers you or others may not be aware of possible d...

Page 9: ...o correctly carry out any neces sary work on your e bike This particularly applies to work relevant to safety Always have the following work on your e bike carried out at a qualified specialist workshop work relevant to safety service and maintenance work repair work modifications installations and con versions work on electronic components work on the drive system Italmoto recommends that you use...

Page 10: ...of the cyclist obligation to wear a helmet regulations for the use of cycle lanes The Italmoto e bike is designed to be rid den on asphalt roads and lanes as well as surfaced forest and country tracks The tyres must not lose contact with the ground when doing so The e bike is not desi gned for riding over obstacles such as high kerbs Equally it is not designed for carrying more than one person Nob...

Page 11: ...ccidents and injuries The Italmoto e bike is not intended for persons with limited physical sensory or mental abilities The e bike is not suitable for children under 14 years old Taking the battery for your Italmoto e bike on a passenger plane is not permitted Transporting the e bike with the battery fit ted on a vehicle rear mounted cycle rack or roof carrier is not permitted Remove the battery b...

Page 12: ...Headlamp Brake Seat Pedal Fork Disc brake Battery Electric Motor Disk brake Cambio shimano Control console E BIKE ...

Page 13: ...alues 2 button to decrease values 3 button mode 4 Headlight button Right Handlebar 5 Bell 6 Button gear up 7 Button gear down 8 Throttle 4 2 3 1 7 8 6 5 N WARNING The throttle can not be homologated for use on public roads depending applicable law ...

Page 14: ...PANEL 1 2 3 5 4 1 Charge indicator 4 Distance Display Riding Distance Total Distance 2 Speed Display Current Speed Average Speed Max Speed 5 Power of the Display 3 Assisted Power Select or Throttle Level Select ...

Page 15: ......

Page 16: ...recommends that you always ride with the lights on even during the daytime The Italmoto e bike is equipped with a li ghting system with the active and passive components required for use on public ro ads It also has an appropriate brake sy stem and a bell The lighting system includes the following components headlamp and tail light reflective strips on the tyre sidewalls yellow reflectors on the p...

Page 17: ...clothing appro priate for cycling and shoes which are su itable for the bike s pedals When riding in traffic always be considerate and obser ve the traffic rules and regulations in order to avoid endangering yourself and others ...

Page 18: ...eels can lead to a loss of pressure and result in further damage tyre tread depth true running of the wheels by allowing both wheels to rotate freely Out o fround wheels can be an indication of tyres which have burst at the side broken axles or torn spokes Also inve stigate any rattling noises and check bearings and bolted connections if ne cessary Checking the drive belts N WARNING Inadequately s...

Page 19: ...e lock it could fall out while the e bike is in opera tion Checking the operation of the brake system Before every ride carry out a stationary brake test To do so pull the brake levers towards the handlebar using two fingers and normal braking force The brake lever must not come into contact with the han dlebar A distance must remain betwe en the brake lever and the handle even when maximum hand f...

Page 20: ... leaks Checking the bolted connections Before every ride check to make sure the bolted connections listed below are secu rely tightened check the front and the rear wheel for proper fit All bolted connections must be securely tightened Alternate pushing and pulling on the rear wheel must not cause it to move check to make sure the handles and brake handles are securely seated It must not be possib...

Page 21: ...7 ...

Page 22: ... on the Italmo to e bike A comfortable and fatigue free seat position is an individual matter Italmoto gives you recommendations for the basic settings of the components below The optimum setting may only become clear after going on a longer tour Adjust the settings of the following com ponents to your requirements adjust the seat height angle and po sition adjust the angle of the grips adjust the...

Page 23: ...l out the seat post beyond the minimum insertion depth The seat post 1 must always be inserted at least into seat tube 3 Release the seat post clamp 2 Do not pull out seat post 1 beyond the minimum insertion depth Adjust the saddle to the desired hei ght If you put your heel on the pedal when it is at its lowest point and your leg is fully stretched then the saddle is at the correct height Close t...

Page 24: ...are set correctly The wrist should be as straight as possible when doing so Release both clamping bolts 1 on brake handle Turn brake handle to a comfortable position Tighten both clamping bolts 1 alter nately After riding 30 km 19 miles retighten clamping bolts 1 1 Pedals The pedals on your Italmoto e bike are suitable for closed shoes with hard soles Touring cycling shoes which are equally suitab...

Page 25: ...11 ...

Page 26: ...nds at the same time LCD will enter into the setting state and the settable parameter will flash The pa rameter can be set circularly Wheel Diameter The first setting parameter is wheel dia meter The interface is as follows Press UP or DOWN to choose a right diameter 18 28inch for the bike Default set is 26 inch After confirmation of wheel size press MODE to reserve it and enter into the max speed...

Page 27: ...N then confirm by MODE Then en ter into the interface of backlight bright ness Backlight Brightness The third setting parameter is backlight brightness The interface is as below Press UP or DOWN to modify the backli ght brightness You can choose from level 1 to level 3 Level 1 is the minimum bri ghtness Level 3 is the maximum bright ness The default value of the backlight brightness is level 1 Pre...

Page 28: ...ut save current setting and exit STANDARD OPERATION ON OFF Press MODE then the display starts to work and supply power to controller long press MODE then switch off power In the status of OFF display and controller no longer consume battery power Capacity Display When the battery capacity is high the five battery segments are all light When the battery is in low voltage the last battery segment wi...

Page 29: ... ride Hold UP again and the display will show the AVG speed during this ride Hold UP again and the display will turn to the current speed display Assisted Power Select or Throttle Le vel Select Press UP or DOWN to change the output power of the motor The power ranges from Level 1 to Level 5 Level 1 is the minimum power Level 5 is the maximum power The default level is Level 1 1 2 Power level ...

Page 30: ...ress DOWN for a while to get into power assist mode and the bike will travel at fixed speed 6Km h N WARNING Push cruise control mode is recommen ded under push state not for riding mode Turn On and Turn Off the Backlight Hold both UP and MODE for 3 seconds and turn on the SW LCD backlight when the surrounding light is not enough or it is in the evening Hold both UP and MODE for 3 seconds again and...

Page 31: ... Code Display If there is something wrong with the electronic control system the display will show the error code automatically The following is the definition of the error code Code Number Definition 21 Abnormal current 22 Throttle fault 23 Motor phase problem 24 Motor Hall defect 25 Brake Failed 30 Abnormal Communication ...

Page 32: ...assist is activated on smooth or slippery road surfaces the rear wheel can spin and lose grip when you accelerate There is a risk of an accident Always deactivate pedal assist on smooth or slippery road surfaces The Italmoto e bike only assists you when you apply force to the pedals When you stop pedalling the electric motor switches off Pedal assist will also switch off if you exceed the maximum ...

Page 33: ... wind conditions the nature of use with frequent starts or even paced stretches To achieve the maximum possible range observe the following recommendations select a drive level which is as low as possible and as high as necessary to charge the battery during the tour use generator mode as often as pos sible select a low gear on an uphill gradient and a high gear on level ground or when riding down...

Page 34: ...he Italmoto e bike is equipped with hy draulic disc brakes which will bring you to a standstill quickly and safely if required Disc brakes respond more quickly than rim brakes in particular on wet roads A hydraulic disc brake builds up a high braking effect with only minimal hand strength To distribute braking force to both wheels use both brakes at the same time The pedal assistance of the electr...

Page 35: ... Rincreased hand strength Rthe build up of odours Rloud scraping noises Let the brake system cool down before riding on Wet conditions reduce the braking effect and lead to the tyres skidding more easily On wet roads allow for longer braking di stances ride more slowly and brake ca refully ...

Page 36: ...e or snow from the charge socket N WARNING Using a charger other than the one sup plied can cause the battery to overheat There is a risk of explosion Only use the charger supplied to charge the battery N WARNING Deep battery discharge can cause an in ternal short circuit The battery heats up to an extremely high temperature There is a risk of fire Avoid deep battery discharge during use as well a...

Page 37: ...y with a damaged casing Keep the battery away from small chil dren If while the battery is in use is being charged or is in storage you notice that the battery gets hot develops a strong smell alters in appearance or behaves abnormally in any way stop using the battery immediately Heat develops when charging the battery Make sure that there are no combusti ble materials close to the battery when c...

Page 38: ...g give the battery sufficient time to reach this temperature avoid frequent full discharges The battery prefers partial discharges Li thium ion batteries do not have me mory effect brief discharges with subsequent charges can cause an inconsistency between the charge indicator and the battery charge level After approxi mately 30 charges allow the battery to completely discharge and then re charge ...

Page 39: ...2 Connect the charger s mains plug to a socket The LED on the charger unit will light with different colors depen ding on the current charge level The LED will be red during charging and green when fully charged To know the level of battery power use the LED charge indicators 3 by pressing its activation button First disconnect the cable connector of the battery and unplug the mains plug from the ...

Page 40: ...rom the handle and re move it vertically Installing the battery N WARNING If the battery s lock cylinder does not en gage properly the battery is not secured The battery could fall out of the battery holder while you are riding the bike There is a risk of an accident Always install the battery as described in the instructions and make sure that the battery has been locked Always install the batter...

Page 41: ...ot carry a deeply discharged bat tery on the e bike Please observe the following if you do not use the e bike or the battery for long pe riods do not store the battery at temperatu res below 10 C 14 F or above 45 C 113 F do not expose the battery to tempe rature fluctuations The ideal storage temperature is between 10 C 50 F and 25 C 77 F protect the battery from moisture to prevent corrosion arou...

Page 42: ...inking it in any direction twisting it turning it inside out reverse bending tying or binding it up with cable ties or cord using it as a tool mounting the drive belt by applying tension with a lever or by turning the foot pedal Never use a drive belt that has been da maged Tyres and wheels The tyres establish the contact with the road surface They provide grip and traction and depending on the ty...

Page 43: ...rm tyres always have higher pressures than cold ones The tyre pressure changes by around 10 kPa 0 1 bar 1 45 psi for every 10 C 50 F change in ambient temperature If you measure the tyre pressure in enclo sed spaces where the temperature differs from the outside temperature you will have to correct the measured value accordingly When the e bike is ridden the tyre tem perature and with it the tyre ...

Page 44: ...l in fluences is regular cleaning and preserva tion Italmoto recommends performing a paint treatment twice a year e g in spring and autumn Use as little water as possible and keep water away from electrical con tacts Cover electrical contacts in the battery frame with the rubber cap Clean the e bike with a soft sponge or brush Clean the battery frame with a damp cloth After cleaning check the elec...

Page 45: ... the drive belt Check the battery lock Inspect the functioning of the brake system Inspect the brake system for wear Check bolt and screw connections Every 300 500 km 186 310 miles Check the drive belt for wear and correct tension routing Remove dirt from the drive belt and belt pulleys Check that all bolt and screw connections are fastened securely Measure the brake disc wear ...

Page 46: ...ubs pedals drive belt gear cable Once a year Check torques of all screw and bolt connections Check gearshift headset and brake settings Check the drive belt for correct tension and wear Check tyres and wheels Check wear on parts subject to high stress Work must be performed by a qualified specialist ...

Page 47: ...y remains dark The battery is low or discharged Check the charge level directly on the battery charge if necessary The battery is not positioned correctly in the holder Remove the battery and then reinstall If the problem persists despite taking these measures Have the electrical system checked at a qualified spe cialist workshop ...

Page 48: ...ing The battery is low or discharged Check the charge level directly on the battery charge if necessary The electrical connectors have come loose Check the electrical connectors If the problem persists despite taking these measures Have the electrical system checked at a qualified spe cialist workshop ...

Page 49: ...n and repeat the charging pro cess Follow the instructions for charging the battery The charge indicator on the control console is not re liably displaying the charge level Due to frequent and brief charging and discharging of the battery the synchronisation between the charge in dicator and the actual battery charge level cannot be calibrated Perform a full discharge after approx 30 charge cycles...

Page 50: ...y assi stance The electrical connections on the handlebars or near the motor are not inserted correctly or have become detached Check the electrical connections on the handlebars and near the motor and connect correctly if required If the problem persists despite taking these measures Have the electrical system checked at a qualified spe cialist workshop ...

Page 51: ...aking performance The brake was not bedded in Bed in the brake The brake discs or brake pads are fouled with oil Clean the brake discs with alcohol Replace the brake pads Have the cause of the oil fouled brake discs and brake pads repaired at a qualified specialist work shop ...

Page 52: ... qualified specialist workshop The brake is making grinding noises during the journey There is dirt or water on the brake disc or brake pads Brake several times to remove any dirt and water from the brake discs and brake pads The brake calliper is not exactly aligned with the brake disc Have the brake calliper correctly aligned in a qualified specialist workshop ...

Page 53: ...ion of the spokes checked and corrected at a qualified specialist workshop The wheel is not properly secured Tighten the axle nuts and bolts of the dropouts on the front and rear wheels to the specified torque The brake makes metallic noises deceleration is very rough Worn brake pads can result in longer braking distan ces There is a risk of an accident The brake pads are worn to below the minimum...

Page 54: ... the problem persists despite taking these measures Have the electrical system checked at a qualified spe cialist workshop The gearshift shifts down from second to first of its own accord There is too much tension in the gear cable Reduce the tension of the gear cable at the twist grip If the problem persists despite taking these measures Have the electrical system checked at a qualified spe ciali...

Page 55: ... is too much tension in the gear cable Reduce the tension of the gear cable at the twist grip There is too little tension in the gear cable Increase the tension of the gear cable at the twist grip Se non è possibile risolvere il problema con questo in tervento Far controllare il comando in un officina qualificata ...

Page 56: ... Max speed Speed level Electric motor Battery Manufacturer Features Autonomy Charging time Life Panel Features 250 W 25 Km h 5 Brushless Samsung 36V 12 Ah Ioni di Litio 50 Km 6 h 500 cicli Display LCD Speed Power On Off battery level ...

Page 57: ...43 TECHNICAL DATA Body Tyres Brakes Fork Gear and Trasmission Aluminium 26 Hidraulic disc brakes Aluminium alloy and front trick Shimano 6 speed ...

Page 58: ...est Italmoto de aler The reflective strips on the tyre sidewalls replace the spoke reflectors in accordan ce with legal requirements Observe the direction of rotation when fit ting a tyre An arrow on the tyre sidewall indicates the direction of rotation Further information on tyres and wheels can be found in the Operation section page 29 Front and rear wheel Tyres KENDA ETRTO dimensions 57 559 Dim...

Page 59: ...45 Further information about Italmoto vehi cles can be found on the following website http www italmoto com ...

Page 60: ...www italmoto com Italmoto is a Brand by Italiana Veicoli Srl Rome Italy ...

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