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Mantematic K20S

Mantematic K20S_EN - 2010/04 - Ed. 01

5.6   SANITIZATION

Operation to be carried out immediately after each production process.

 

With the machine off, the beater unit inserted and the front lid closed, add 

XSAN

 solution, 

prepared in water at 45-60°C, to the freezing barrel.

 

Select "CLEANOUT" function. Let the machine run 10/15 seconds.

WARNING

Too long running at "CLEANOUT" position with empy barrel or with water and cleans-

ing solutions will wear out beater very quickly.

 Let 

the 

XSAN

 solution act into the cylinder about 10/15 minutes.

 

Fully draining the sanitizing solution from the freezing cylinder.

ATTENTION

Do not touch sanitized parts with hands, napkins, or else.

WARNING

Before starting again with ice cream production, rinse thoroughly with just water, in 

order to remove any residue of sanitizing solution.

5.7 HYGIENE

Ice cream fat contents are ideal fi elds for proliferation of mildew and bacteria.
To eliminate them, parts in contact with mix and ice cream must be thoroughly washed and 
cleaned.
Stainless steel materials as well as plastic and rubber ones used for the construction of these parts 
and their particular design make cleaning easy, but cannot prevent the growth of mildew and 
bacteria if not properly cleaned.

1

Fig. 13

152

1174

1470

372

1103

236

433A

300

8

501

433

290

6

726

362

299

7

726A

Fig. 14

5.5.2  Hopper cover disassembly

To clean the mix fi lling area, withdraw the cover fi xing rod (pos. 6) and remove it.
The cover is provided with a small panel to prevent ice cream from going back to the hopper, 
which must be disassembled to be cleaned.
Wash all disasembled parts with water and 

XSAN

 solution, then rinse. 

Summary of Contents for CATTABRIGA MANTEMATIC K20S

Page 1: ...K20S APPLICARE TARGA CARATTERISTICHE Italian Gelato Concepts Pty Limited Unit 1 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office 61 0 7 3162 7724 Syd Office 61 0 2 8311 9701 Email info italiangelato...

Page 2: ...d revisions whenever deemed necessary and without being bound to previous state ments to the purchaser We wish to thank you for the preference granted to us by purchasing one of Cattabriga machines To...

Page 3: ...UPS 11 1 3 INTEDED USE 11 1 4 NOISE 11 1 5 STORING A MACHINE 11 1 6 DISPOSAL OF PACKING STUFFS 11 1 7 WEEE Waste Electrical and Electronic Equipment 12 SEC 2 INSTALLATION 2 1 ROOM NECESSARY TO THE MAC...

Page 4: ...TSIDE CLEANOUT 23 5 3 PRELIMINARY CLEANOUT 24 5 4 BEATER DISASSEMBLY 24 5 4 1 STUFFING BOX 24 5 5 FRONT LID DISASSEMBLY 25 5 5 1 ICE CREAM DOOR DISASSEMBLY 25 5 5 2 HOPPER COVER DISASSEMBLY 25 5 6 SAN...

Page 5: ...sections chapters and subchapters in order to be consulted more easily Section A section is the part of the handbook identifying a specific topic related to a machine part Chapter A chapter is that pa...

Page 6: ...f the staff MACHINE OPERATOR Identify unqualified personnel or personnel without specific abilities capable of carrying out only simple duties such as control of the machine via the use of controls on...

Page 7: ...f the machine such as startup stop filling basic maintenance cleaning simple blocking of the machine general checks etc SKILLED ENGINEER A person enganged on more complicated operations of installatio...

Page 8: ...8 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Page 9: ...ity of a factory technician field intervention 1 1 3 Information to the user The manufacturer of the machine is at user s disposal for any explanation and information about the machine operation In ca...

Page 10: ...instructions given by your mix supplier for the preparation of the mixes Do not alter your mix supplier s recipies by adding for instance water or sugar Taste ice cream before serving it and start sel...

Page 11: ...not subject to explosion proof laws its use is thus bound to complying rooms and normal atmosphere 1 4 NOISE The steady acoustic pressure level weighed A in a working place alike by watercooled and by...

Page 12: ...urban waste Instead it is the user s responsibility to dispose of this product by returning it to a collection point designated for the recycling of electrical and electronic equipment waste Separate...

Page 13: ...e installed NO CLOSER THAN 50 CM TO ANY WALL IN ORDER to allow free air circulation around the condenser NOTE An insufficient air circulation affects operation and output capacity of the machine 2 2 W...

Page 14: ...ure below 0 C without first draining water from the condenser 2 5 ELECTRIC CONNECTION Before connecting the machine to the mains check that machine voltage indicated in data plate corresponds with the...

Page 15: ...tabriga works during machine postproduction testing If a gas addition happens to be made this must be carried out by skilled technicians only who can also find out trouble origin 2 8 MACHINE TESTING A...

Page 16: ...16 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Page 17: ...g is necessary At working place an instruction manual relevant to the machine should be available Such documentation must be carefully read and regulations must consequently be followed Only adequatel...

Page 18: ...he refrigeration circuit is excluded to facilitate the extraction of the ice cream PRODUCTION Positioning the selector switch in this position the functioning of the beater and compressor is completel...

Page 19: ...7 and pour the mixture into the cylinder 1 NOTE During the functioning of the machine always keep the lid 1 Fig 6 closed to stop dust and other impurities from entering the mixture Turn the four posit...

Page 20: ...20 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Page 21: ...re is the beater assembly you can find a microswitch controlling the immediate machine stop when the front lid is opened WARNING Tampering or removing devices for the operator s safety is severely for...

Page 22: ...22 Mantematic K20S Mantematic K20S_EN 2010 04 Ed 01...

Page 23: ...h ammonia hydrochloric acid and scale removers can attack the steel compound used causing it to stain or oxidize permanently Only use recommended detergent sanitizer XSAN since it has been tested and...

Page 24: ...rinse Reassemble the pieces taking care to lightly grease the beater shaft with Carpilube food grade lubricant 5 4 1 Stuffing box On disassembling beater also check wholeness of stuffing box depending...

Page 25: ...ting it on its hinge Remove lid while lifting it Tocarryoutcleaningoper ations removeallmovable parts and seal with barrel Wash all parts previously disassembled with water and XSAN solution then rins...

Page 26: ...am production rinse thoroughly with just water in order to remove any residue of sanitizing solution 5 7 HYGIENE Ice cream fat contents are ideal fields for proliferation of mildew and bacteria To eli...

Page 27: ...acement only after checking of stuffing box and in the event product drips inside drip drawer Cleanout of beater At the end of a working day Cleaning the metal sheets and drip tray To be carried out d...

Page 28: ...actor 72 Lid gasket 291 291A Door seal 304 Accessories case 475 Brush 772A Food grade lubrificant tube 830 Ice cream spatula 840 840 72 830 1174 28A 1470 Fig 15 6 4 ORDERING SPARE PARTS When one or mo...

Page 29: ...d up Aircooled machine Check that rear ofmachine is air does not circulate at least 50 cm from wall Clean condenser from obstructions After 30 minutes processing No gas Contact technical assistance mi...

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