Isuzu c223 turbo Workshop Manual Supplement Download Page 14 | Manualshive

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Summary of Contents for c223 turbo

Page 1: ...SUPPLEMENT ISUZU MOTORS LIMITED...

Page 2: ...rations and specificatioins con tained in this manual are based on the latest product information available at the time of publication The right is reserved to make changes at any time without notice...

Page 3: ...e the chance of cable damage and burning due to short circuiting 4 Use a cover on body seats and floor to protect them against damage and contamination 5 Brake fluid and anti freeze solution must be h...

Page 4: ...e applicable section by refering to the index This manual includes General information section in which service data maintenance items and specifications with torques are included Each section include...

Page 5: ...lmk bolt m High d ld hift rod d r6nt b ll ipri 0 nd cat 421 High ard low thift lork ldk wit 422 nrar covar arsmbly 23 ldl h tl thim 24 ldla th ft vd 25 Front output lhalt dirt ne pi 6 26 Front outpul...

Page 6: ...ndicates the step of ser vice to be followed Refer to the following paragraph for meaning of each symbol Service data and specif ications are listed in table 9 The section following illustration s dea...

Page 7: ...type Cooling method Cooling water capacity Water pump type Thermostat type Air cleaner type Battery type voltage Generator Voltage Starter Voltage titers liters capacity output v v A V KW mm kg tg cm...

Page 8: ...r type turbine type compressor type Maximumspeed rpm Maximumair delivery kg min Maximum pressure ratio Wastgate controlcariblation mmHg Boost pressure mmHg TBO209 Radial inward flow Radial outward flo...

Page 9: ...bon steel l 7T High carbon steel 9T Alloy steel 6 x 1 O 8 x 1 25 10 x 1 25 1O x 1 5 r t 12 x 1 fr 12 x 1 75 14 x 1 5 14 x 2 O 16 x 1 5 116 x 2 0 8 x 1 5 Q r O x 1 5 22 1 s 24 io 0 4 o 8 0 8 1 8 2 1 3...

Page 10: ...1 8 GENERAL INFORMATION MAJOR PARTS FIXING BOLTS Cylinder head and injection pump kg m 4 Y ffi1 1 3 1 8 1F13 1 8 2 411T171 2 2 3 2116 231 t C __ tr O H 16 18 116 130...

Page 11: ...cified angle in sequence above Angle Apply bisulfide molybdenum grease to thread and contact sur face when using used bolt See the illustrationl Turn the crankshaft in normal direction of rotation and...

Page 12: ...GER Disconnect boost hose at injection pump side lnstall boost pressure gauge Take measurement with specified engine speed at no load 1 2 3 Check boost hoses for loose connection or leakage Check turb...

Page 13: ...GENERAL INFORMATION 1 11 Check oil line for leakage restriction or damage...

Page 14: ...RIES MOBIL DELVAC SUPER MOBIL DELVAC SHC SHELL RIMULA CT OIL SHELL RIMULA X OIL SHELL MYRINA OIL SUNFLEET SUPER C SUNFLEET DIESELUBE SUNFLEET DIESELUBE XD TEXACO URSA OIL SUPER TEXACO URSA OIL LA 3 TO...

Page 15: ...rade N Three Bond Belco Bond No 4 Belco Bond No 5 Belco Bond 2Ol Three Cement Super Three Cement Sealock No 1OO0 TB 1 1 04 TB 1 1 05 TB 1 102 TB 1 521 B TB 1 741 T8 2302 Seal End Seal End No 22S Seal...

Page 16: ...ENGINE ASSEMBLY 2_1 SECTION 2 ENGINE ASSEMBLY INDEX 1 n I lnspection and repair 2 2 GENERAL DESCRIPTION...

Page 17: ...andard Limit 1st compression ring o 120 o 155 o 185 2nd compression ring 0 050 0 085 o 1 15 Oilring 0 030 0 070 0 100 Piston ring Remove deposit of carbon from piston rings and check for wear and dama...

Page 18: ...bly Tighten the cylinder head bolts in sequence as shown in the figure Torque Tighten the cylinder head bolts to the specified angle in sequence above Angle Apply bisulfide molybdenum grease to thread...

Page 19: ...3 1 sEcTloN 3 LUBRICATING SYSTEM INDEX CONTENTS PAGE General description 3 1 GENERAL DESCRIPTION fl Oil pres3ure switch Oil filter and cooler assembly I Fitter canridqe llr r r Valve opening pressure...

Page 20: ...sEcrloN 5 FUEL SYSTEM INDEX PAGE General description 5 1 lnjectionpumpdata 5 2 GENERAL DESCRIPTION...

Page 21: ...ATA D K K C P No 1 O5 78O 0000 Bosch type No DN l 2SD12T D K K C P No 1 O5 780 2080 Bosch type No EF8S1 1 9A l5Okg cm2 lnner dia 2mm x Outer dia 6mm Length 84Omm O 2kg cmz lso standard test oil lso 41...

Page 22: ...1 6 Full load speed regulation 2550 1 9 9 25 9 ccll OOOst 590 610 7 O 1 7 Load Timer Adjustment ccl1 OOOst 1 8 ccl1 OOOst 2 Test Specifications 2 1 Timing device 2 2 Supply pump Overflow delivery 2 3...

Page 23: ...Pump speed rpml 850 1250 Pump speed rpml...

Page 24: ...00 Cancel speed ccllOOOst 1 8 ccl1 OOOst 2 Test Specifications 2 1 Timing device 2 2 Supply pump Overflow delivery 2 3 Fuel deliveries Speed control lever End stop Switch off ldle stop CSD Adjustment...

Page 25: ...Pump speed rpm TIMING DEVICE DIAGRAM...

Page 26: ...EM 6 1 sEciloN 6 INTAKE AND EXHAUST SYSTEM INDEX CONTENTS General description PAGE lntake and exhaust system 6 3 Turbocharger 6_3 Exhaust pipe front 6_7 Emission control system 6_g Positive crankcase...

Page 27: ...GENERAL DESCRIPTION From air cleaner PGV hose s ir t ffiE r ii lnta Blowdy gns r Fresh air oil...

Page 28: ...CHARGER REMOVAL Removal steps 1 Rubber hoses 2 Connecting hose and inlet pipe asm 3 Air cleaner and air duct 4 Oilpipe delivery 5 Oilpipe return 6 lnlet pipe 7 Connecting hose 8 lntake manifold 9 Exha...

Page 29: ...element should be replaced at specified intervals more often when elemqnt is subject to dusty or severe c tions The element should be replaced immediately if found be damaged or fouled lntake manifold...

Page 30: ...Discard the used nuts and use new nuts whenever removed 3 Exhaust manifold and turbocharger 4 lntake manifold lnstall the manifolds and tighten the bolts and nuts to specifica tion 7 Oil pipe return 8...

Page 31: ...pe 2 Clamp engine side 3 Clamp hanger 4 Clamp silencer 5 Gasket 6 Pipe assembly front lnstallation steps 1 Pipe assembly front a 2 Gasket 3 Nut lock exhaust pipe to pipe 4 Clamp hanger 5 Clamp engine...

Page 32: ...EXHAUST SILENSER AND PIPE REAR REMOVAL AND INSTALLATION li Removalsteps 1 Clamp silencer rear 2 Hanger 3 Pipe assembly rear 4 Clamp silencer front 5 Silencer lnstallation steps To install follow the r...

Page 33: ...e found through inspection PCV valve assembly Check the diaphragm valve for damage and adhesion to seating surface and the oil separator element for wear if any abnormal condition are found replace th...

Page 34: ...SYSTEM i t lil I I Check valve Check the check valve function lf air flows in the wrong direc tion or if valve is plugged replace the check valve Rubber hose Check the rubber hoses for damage evidenc...

Page 35: ...is applicable for vehicles in all coun tries except USA and Canada Copyright reserved This manual may not be reproduced or copied in whole or in part without the written consent of ISUZU MOTORS LIMITE...

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