2. LOCATIONS WHERE SEALANT IS APPLIED
Location
Condition for use
Name of
Name of part
Name of
Object to be
Groove to be
mating part
sealed
applied
sealant
1
Oil pan
Cylinder block
Engine oil
Not provided
TB1207C
(10W-30)
2
Rocker bracket
Cylinder head
Engine oil
Provided
TB1207B
(10W-30)
3
Air inlet pipe
Cylinder head cover
Air
Provided
TB1207C
4
Front plate
Cylinder block
Engine oil
Provided
TB1207B
(with PTO provided)
(10W-30)
5
Timing case (with
Front plate
Engine oil
Provided
TB1207B
PTO provided)
(10W-30)
6
Timing case (with
Cylinder block
Engine oil
Provided
TB1207B
no PTO provided)
(10W-30)
7
Water pump ASM
Cylinder block
Cooling water
Not provided
TB1207C
8
Rear cover;
Body; water pump
Cooling water
Provided
TB1207B
water pump
9
Housing cover;
Cylinder block
Engine oil
Provided
TB1207B
injection pump
(10W-30)
10
Solenoid; fuel cut
Cylinder block
Engine oil
Provided
TB1207C
(10W-30)
11
Retainer; oil seal
Cylinder block
Engine oil
Provided
TB1207B
(10W-30)
12
Indicator; air cleaner
Air cleaner
Air
Not provided
(Sealing tape)
Fig. 18
18
GENERAL INFORMATION
Cautions:
1.
Always use the above brandnames or an equivalent as the sealant.
2.
Since Loctite FMD127 and Three-Bond 1386 are anaerobic, do not use them in case a gap exceeding
0.25 mm is occurring between the metallic mating surfaces since satisfactory effects cannot be
expected.
3.
Always use the optimum quantity of sealant. Observe the handling precautions designated for
respective products.
When applying a sealant :
(1) when applying a sealant over a surface where some other liquid gasket was used previously, thor-
oughly clean the reside sealant using a scraper and wipe the surface by waste cloth to remove oil,
moisture, dust, etc. from the surface.
(2) When using the gasket remover “Bundo 391D” made by Three-Bond (Isuzu’s Part No. 1-8840-0542-0)
to facilitate the “cleaning work”, apply the remover and leave it as is for “about 10 minutes” before
starting the removal work.
(3) Be careful not to apply too much or too little.
(4) How to use the TB1207C and TB1207B
Apply them with a line diameter of 3 mm or more and for a thickness of 1 ~ 2 mm.
Apply them along the gluing groove without interruptions and assemble the mating structures with 5
minutes.
Also, after finishing the assembly, leave the assembly as is for at least 2 hours and do not run the
engine during this period.
Summary of Contents for 4LE2
Page 1: ...INDUSTRIAL DIESEL ENGINE 4LE2 MODEL 2003 ISUZU MOTORS LIMITED WORKSHOP MANUAL ...
Page 8: ...GENERAL INFORMATION 5 APPEARANCE 1 MODEL 4LE2 1 Left side view 2 Right side view Fig 2 Fig 3 ...
Page 16: ......
Page 19: ...6 TURBOCHARGER N m kgf m ft lb 16 GENERAL INFORMATION Fig 16 19 28 1 9 2 9 14 21 ...
Page 29: ...MEMO ...
Page 36: ...ENGINE 33 Internal Parts 1 3 1 3 2 7 4 5 17 18 6 15 16 14 Fig 44 ...
Page 37: ...34 ENGINE Internal Parts 2 3 Fig 45 Do not pull out this bolt 20 13 12 9 10 11 8 19 Rear 21 ...
Page 38: ...ENGINE 35 14 1 14 2 15 Internal Parts 3 3 When provided with PTO Fig 46 ...
Page 64: ...ENGINE 61 Internal Parts 1 3 Fig 119 Rear 3 14 2 13 12 11 1 10 9 ...
Page 65: ...62 ENGINE 19 20 18 17 4 5 15 20 7 6 16 8 Internal Parts 2 3 Fig 120 ...
Page 66: ...ENGINE 63 8 1 8 2 7 Internal Parts 3 3 Fig 121 ...
Page 85: ...MEMO ...
Page 91: ...MEMO ...
Page 103: ...MEMO ...
Page 109: ...MEMO ...
Page 111: ...MEMO ...
Page 121: ...PRINTED IN JAPAN IDE 2330 ...