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Earth

Safe

For information on operating the iSTA Breeze charge controller, refer to 

the separate instructions.

Unlock the emergency stop button or release the brake button on the iSTA 

Breeze charge controller.

The brake is released. 

The fast-blinking red LED on the iSTA Breeze charge controller goes out.

The wind turbine system supplies power.

Make sure the risk has been removed.

Switch on the wind turbine system (

section 7.1)

Press the emergency stop button between the wind turbine and the charge 

controller.

The wind turbine is short-circuited via the iSTA Breeze charge controller.

The wind turbine is braked.

Press the “Charge controller OFF” button on the iSTA Breeze charge 

controller. 

Operation is interrupted.

Press the “Charge controller brake OFF” button on the iSTA Breeze charge 

controller. 

The wind turbine is short-circuited via the iSTA Breeze charge controller.

The wind turbine is braked.

Carefully tilt the wind turbine.

Clean the wind turbine (

section 9.3)

8

.1

Switching on the wind turbine system

8

.2

Restart after an emergency

9

.1

Emergency shut-down

9

.2

Temporary shut-down

9

.3

Prolonged shut-down

8

                   - 

Normal 

O

peration

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9

Shutting down the 

W

ind 

T

urbine 

S

ystem

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8

of 2

8

Translation of the original instructions iSTA wind turbine system 

2

4

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8

I00

Summary of Contents for i-1500 Series

Page 1: ...SAVE SAVE ENERGY PLANET TRANSLATION OF THE ORIGINAL INSTRUCTIONS Keep handy at the place of use Wind turbine system i 1500 Windsafe i 2000 Windsafe...

Page 2: ...acturer and his authorised representative 5 2 4 Warranty and liability 6 2 5 Product feedback 6 3 Technical Description 6 3 1 Intended use 6 3 2 Reasonably foreseeable misuse 6 3 3 Main components 7 3...

Page 3: ...al connections 16 Translation of the original instructions iSTA wind turbine system 24 07 2018 I00 3 of 28 10 Maintenance 19 10 1 Safety precautions during maintenance work 19 10 2 Inspection and main...

Page 4: ...turbine system 2 2 Conventions used in this translation of the original instructions Safety information is always identified by a signal word and in some cases also by a hazard specific symbol DANGER...

Page 5: ...ation Note Indicates general information and recommendations 2 3 Name and address of the manufacturer and his authorised representative Table 3 Manufacturer Table 4 Authorised representative Translati...

Page 6: ...the limits of use described above are considered to be contrary to the intended purpose The manufacturer is not liable for any damage resulting from such use No liability will be accepted by the manuf...

Page 7: ...nverts wind energy into electrical energy 2 Charge controller 3 4 Battery optional Stores electrical energy Acid Gel Recommendation Several batteries can be connected in series or series Depending on...

Page 8: ...ir functions 5 1 4 1 Nose 1 2 Rotor blade 3 3 Hub for holding the blades 1 4 Generator for producing electricity 1 5 Boom for wind direction flag 1 6 Tail vane for turning the blades into the wind 1 8...

Page 9: ...Direction of Rotation from the front in a clockwise direction 60 Max power 48V 40A Current 3 phase AC Start of charging Approx 3 m s wind speed Hub flange Cast Steel 690 720 Max Speed rpm 1000 EN 6100...

Page 10: ...l electronics in the control cabinet monitors the system voltage and brakes the wind turbine when a max Overvoltage Use of external and high quality Triacs Hyper Mosfet solid state components Increasi...

Page 11: ...EarthSafe 5 Specifications of Charge Controller Translation of the original instructions iSTA wind turbine system 24 07 2018 I00 11 of 28...

Page 12: ...ns All work on the wind turbine system must be carried out by authorised persons Such persons must be familiar with the safety devices and regulations prior to carrying out the work Authorised persons...

Page 13: ...sufficient height refer to Fig 3 Obstacles are defined as houses hedges trees hills etc When choosing the place of use make sure adequate room is available to tilt the tower and blades if necessary H...

Page 14: ...size and structure of the foundation depend on the soil characteristics Recommendation Ask a qualified structural engineer for advice regarding the optimal design of the foundation Fig 5 Suitable guyi...

Page 15: ...s Fig 6 Assembling the wind turbine 7 3 Unpacking the components 7 4 Assembling the wind turbine WARNING 5 1 4 2 3 6 3 Translation of the original instructions iSTA wind turbine system 24 07 2018 I00...

Page 16: ...110 Cable cross section mm 2 5 4 6 10 16 25 Distance between generator and charge controller m 11 11 18 18 29 20 44 44 70 68 113 Cable cross section mm 2 5 4 6 10 16 25 Move rotor to Y position see Fi...

Page 17: ...able shrink tube over each wire of the cable Twist and solder each wire of the cable to the wire from the generator Short circuit all 3 phases to activate the generator brake 1 1 When using the iSTA B...

Page 18: ...short circuited via the iSTA Breeze charge controller The wind turbine is braked Press the Charge controller OFF button on the iSTA Breeze charge controller Operation is interrupted Press the Charge c...

Page 19: ...Inspect for damage Wind turbine Check the bolts Electrical wiring Inspect the cables for damage Table 11Inspection and maintenance schedule WARNING Danger due to damaged parts Shut down the wind turbi...

Page 20: ...act the manufacturer or a specialist dealer Battery defective Replace the battery Battery too small Use a larger battery at least 100 Ah Battery fuse tripped Replace the fuse Check the electrical conn...

Page 21: ...the tower On the ground Detach the rotor blades from the generator Detach the generator from the tower and disconnect the electrical wiring Where necessary dispose of the individual components in cons...

Page 22: ......

Page 23: ...14 21 Main components Place of use 12 13 Strain relief Tail vane 8 Transformer 16 Wind classes 13 Cable cross section 16 20 Charge controller 7 10 11 16 17 18 20 21 Rotor blade 8 9 15 16 17 19 20 22 1...

Page 24: ...EarthSafe 15 Notes 24 of 28 Translation of the original instructions iSTA wind turbine system 24 07 2018 I00...

Page 25: ...EarthSafe 16 Performance Charts Translation of the original instructions iSTA wind turbine system 24 07 2018 I00 25 of 28...

Page 26: ...EarthSafe 17 Certificates 26 of 28 Translation of the original instructions iSTA wind turbine system 24 07 2018 I00...

Page 27: ...Max 2x250 Ah i 700 48V Wind Turbine Model Suitable Battery Capacities SUITABLE BATTERY CAPACITIES 4000W 48V Min 8x150 Ah Max 8x200 Ah The minimum battery values in the table are suitable for Turbine u...

Page 28: ...28 of 28 Translation of the original instructions iSTA wind turbine system 24 07 2018 I00 EarthSafe 19 Technical Drawing of Flange...

Page 29: ...lation of the original instructions iSTA wind turbine system 24 07 2018 I00 Fast Trading LTD Ul Stanc onna No 64 Et 2 BG 8500 Aytos BULGARIA 359 87 7819900 www istabreeze com ISTA Breeze No part of th...

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