Isokern EPA Qualified 36 C Owner'S Manual Download Page 15

15

Assembly Instructions - Fire Brick Installation

Fire Brick Installation:

 

The manufacturer requires that the Standard EPA 

qualified firebox be lined with a minimum one and one-eighth 

(1-1/8”) thick rated fire brick. The pattern for the fire brick lin

-

ing is an owner option. Standard N-Type brick mortar is a suit

-

able fire brick mortar for the Standard EPA qualified fireplace 

and good masonry practices should be followed.

 

All required through-wall accesses (gas and electrical 

line feeds and combustion air supply access holes) should be 

drilled before the required fire brick lining is installed.

 

It takes a total of about five gallons of N-Type brick 

mortar mix (dry measure) to fire brick line a fireplace.

 

Face joints of one quarter inch (1/4”) to three-eights

inch (3/8”) give a good appearance to the finished brickwork 

however, this is just a suggestion and other face joint 

dimensions are also acceptable.

Step 1. Wet mop the inside of the Standard EPA qualified 

fireplace with a damp sponge to remove dust and loose 

particles from the interior before installing fire brick.

Step 2. Start the fire brick at the front edge of the floor of the 

Isokern firebox, proceeding inward toward the back.

HINT:

 Dip each firebrick into water before applying.

Step 3. Next, apply fire brick to the back wall of the unit start

-

ing at the bottom of the back wall and working upward to the 

top of the back wall.

Step 4. Finally, set the side wall fire brick by starting at the 

front edge of the unit’s side wall and working inward toward 

the back wall fire brick.

 

 

Isokern makes no claims as to the performance 

of fire brick or fire brick mortar(s). It is typical for heat 

stress cracks to appear in the fire bricks in wood burning 

fireplaces.

Expansion

Gap

(Both Sides)

Firebrick Floor

and Backwall

(Built First)

Firebrick Floor

and Backwall

(Built First)

Summary of Contents for EPA Qualified 36 C

Page 1: ...n sizing and operation instructions It is the responsibility of the general contractor to provide adequate clearances from all firebox surfaces as specified in this manual INSTALLER Leave this manual...

Page 2: ...Listing Label and EPA Hangtag Assembled Firebox Smoke Dome Dimensions Component List Dimensions Required Clearance to Combustibles Assembly Instructions 36 C Access Modification Firebrick Installatio...

Page 3: ...block and an inner liner with a fourteen inch 14 di ameter flue hole The chimney components are field assembled using Earthcore Mortar to glue the components together The DM 54 chimney system also in...

Page 4: ...nstruction debris or other highly flammable material tossing kicking or otherwise forcing logs into the firebox Standard EPA qualified fireplace and DM 54 chimney systems are conventional indoor or ou...

Page 5: ...the normal firing process In the event the home is tightly sealed and has modern energy efficient features the optional combustion air supply kits may not provide all the air required to support combu...

Page 6: ...d to obtain a permit MANUFACTURER EARTHCORE INDUSTRIES LLC MODEL NO Series 36 C PARTICLE EMISSIONS 2 93 GRAMS KG OF WOOD BURNED For proper operation catalyst must be replaced every 3 to 5 years FIREPL...

Page 7: ...gen and moisture in the form of water vapor The Catalytic Combustor system is a technology that provides secondary combustion for the wood burning process Avoid the use of treated painted and laminate...

Page 8: ...dealer near you Base Plate Part No Model Qty No 21 36 1 Model A 36 43 Smoke Dome Small Part No Model Qty No 12 36 2 Smoke Dome Medium Part No Model Qty No 11 46 2 SideWall Part No Model Qty No 20 36 6...

Page 9: ...the firebox opening Drywall must be cut 2 back from the firebox opening sides and 8 above the top of the opening Notes A The Standard EPA qualified fireplace fireplace is rated for installation on a c...

Page 10: ...ds of the Earthcore Mortar to the area to assure proper sealing of the joint Properly mortared firebox and smoke dome assembly re quires approximately 25 pounds dry measure of Earthcore mortar Broken...

Page 11: ...tform Whether a flush hearth is preferred or a raised hearth the combustible floor on front of the fireplace must be covered with a noncombustible hearth extension set tight against the fire place fro...

Page 12: ...ic assembly out of the box and verify all components are in tact and Yellow EPA hangtag is attached to the filter The Catalytic kit should contain a Catalytic Combustor 6 diameter flue pipe 24 tall an...

Page 13: ...ate into position on top of the smoke dome wall assembly One side of the smoke dome top plate shows a thickened center This side is the bottom face of the top plate The fourteen inch 14 diameter flue...

Page 14: ...om the Standard EPA qualified fireplace Few to no bends with a maximum length of sixty feet 60 WARNING Do not use combustible duct material Avoid installing a combustion air inlet where the opening co...

Page 15: ...kwork however this is just a suggestion and other face joint dimensions are also acceptable Step 1 Wet mop the inside of the Standard EPA qualified fireplace with a damp sponge to remove dust and loos...

Page 16: ...nd fire should be the same as the first fire The second fire should burn for no more than thirty to sixty minutes and allowed to go out Do not refuel the fireplace during the second lighting A twenty...

Page 17: ...ting season in colder climates thoroughly inspect the Fire Lite fireplace and chimney system Chimneys must be installed so that access is provided for inspection and cleaning The chimney should be ins...

Page 18: ...directions in manufacturers operating manual For warranty purposes proof of fireplace or HearthCAT purchase is required Labor for removal and or re installation of the catalytic component is not the r...

Page 19: ...rief description of the defect ISOKERN or any division thereof is not responsible for any labor costs or indirect costs incurred for the replacement of defective components ISOKERN is not responsible...

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