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Rev. 22

March 2019

P/N: 60 0140 01

RBPC – Resolver Based Press Control

Installation Manual

Complementary to the RBPC User's Manual

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Summary of Contents for RBPC

Page 1: ...Rev 22 March 2019 P N 60 0140 01 RBPC Resolver Based Press Control Installation Manual Complementary to the RBPC User s Manual...

Page 2: ...Main mode selector switch 8 3 2 2 LED circular array LCA 8 3 2 3 LCD display 8 3 2 4 Keypad 9 3 3 Rear panel 10 4 Connection tables 11 4 1 Optional connections 12 5 Mechanical dimensions 13 6 Part ch...

Page 3: ...lowing is connected Resolver and proximity switch J6 9 Top stop switch J7 4 Aux top stop J7 5 Aux E Stop stop J3 1 Safety light curtain input J3 2 Emergency stop input The control has to see these inp...

Page 4: ...ual for step by step instructions Page 4 of 15 RESOLVER RESOLVER CHAIN LINK PROXIMITY SWITCH AND MOUNTING BRACKET Resolver mounted with a chain and sprocket from the existing cam shaft A resolver spri...

Page 5: ...V wiring in the same conduits or raceways as the machine high voltage wiring including motor wiring Connect all the inputs outputs resolver and proximity switches before applying power Appropriate tra...

Page 6: ...elays is inversely proportional to the load current and to the number of operations that is the greater the number of cycles that an electromechanical relay is actuated and the higher the current thro...

Page 7: ...ill contain press parameters such as operating mode PLS settings die protection settings brake settings counter info and much more Multi level password protection Operator level set up level and super...

Page 8: ...machine It also shows the angles in PLS and DIE protection settings See the RBPC User s Manual for further details 3 2 3 LCD display The Press control screen shows how the machine is operated It prov...

Page 9: ...2 3 1 Main screen figure 3 2 4 Keypad The 27 key keypad provides hot keys for direct and easy access to the desired functions All jobs and settings are keyed in using this durable keypad Page 9 of 15...

Page 10: ...sed from ISB At the top of the back panel there are eight relays The first four small relays to the left are the PLS output relays and the four large relays on the right are the output relays for the...

Page 11: ...4 A 1 12 V ISO 2 S2 B 2 Station 1 button 1 3 S3 C 3 Station 1 button 2 4 S1 D 4 Station 2 button 1 5 R2 E 5 Station 2 button 2 6 R1 F 6 Foot switch 1 7 Shield 7 Foot switch 2 Use cable 55 0556 xx twis...

Page 12: ...ISO 11 DIE11 21 DIE21 1 PLS5 2 0 V DC ISO 12 DIE12 22 DIE22 3 PLS6 3 12 V DC ISO 13 DIE13 23 DIE23 5 PLS7 4 12 V DC ISO 14 DIE14 24 DIE24 7 PLS8 5 DIE5 15 DIE15 25 DIE25 9 PLS9 6 DIE6 16 DIE16 26 DIE...

Page 13: ...long and 167 6 mm 6 6 wide cut out in an existing control box or enclosure The outside dimensions are 305 mm 12 long x 185 mm 7 3 wide x 46 mm 1 8 deep Leave yourself 75 mm 3 from the front panel for...

Page 14: ...0 C to 40 C 32 F to 104 F Dimensions H x W x D 305 mm x 186 mm x 46 mm 12 x 7 3 x 1 8 8 Function key Program Mode Key switch in PROG position Allows programming of parameters OFF Mode Key switch in OF...

Page 15: ...not set correctly To set the resolver offset go to the Supervisor menu Resolver settings Resolver offset This fault also could be generated because the Proximity switch which is used for the top dead...

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