Ironton 61448 Owner'S Manual Download Page 4

Page 4 of 18 

 

Intended Use 

The Ironton 3 3/8 Inch Toe-Kick Saw 

will cut flush up to a wall or baseboard so you don’t have to 

move cabinets to remove the flooring underneath. The saw has a dual handle to provide steady 
control and features an automatic guard return. The blade is carbide tipped for easy and precise 
cutting. 

Technical Specifications 

Property 

Specification 

Motor Rating 

110V, 6.8A 

No Load Speed  

4500 RPM 

Max Blade Diameter 

3-3/8 in. 

Arbor 

5/8 in. 

Saw Blade Required 

3-3/8 in., Rated for 4500 RPM 

 

Important Safety Information 

WARNING

 

 

Read and understand all instructions. Failure to follow all instructions may result in serious injury 
or property damage. 

 

The warnings, cautions, and instructions in this manual cannot cover all possible conditions or 
situations that could occur. Exercise common sense and caution when using this tool. Always be 
aware of the environment and ensure that the tool is used in a safe and responsible manner.  

 

Do not allow persons to operate or assemble the product until they have read this manual and 
have developed a thorough understanding of how it works. 

 

Do not modify this product in any way. Unauthorized modification may impair the function and/or 
safety and could affect the life of the product. There are specific applications for which the product 
was designed.  

 

Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger 
industrial equipment. There are certain applications for which this equipment was designed. This 
product will be safer and do a better job at the capacity for which it was intended. DO NOT use 
this equipment for a purpose for which it was not intended. 

 

Industrial or commercial applications must follow OSHA requirements. 

 

WARNING

 

WORK AREA SAFETY 

 

Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. 
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas 
may put you dangerously close to cutting tools and rotating parts. 

 

Do not use the saw where there is a risk of causing a fire or an explosion; e.g., in the presence of 
flammable liquids, gases, or dust. The product can create sparks, which may ignite the flammable 
liquids, gases, or dust. 

Summary of Contents for 61448

Page 1: ...Toe Kick Saw Owner s Manual WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 61448 ...

Page 2: ...rtant that you read the entire manual to become familiar with this product before you begin using it This saw is designed for certain applications only Northern Tool and Equipment is not responsible for issues arising from modification or improper use of this product such as an application for which it was not designed We strongly recommend that this product not be modified and or used for any app...

Page 3: ...ty Information 4 Specific Operation Warnings 6 Grounding 6 Extension Cords 8 Main Parts of Saw 8 Assembly Instructions 9 Before Each Use 10 Operating Instructions 10 After Each Use 12 Maintenance 12 Troubleshooting 13 Parts Diagram 14 Parts List 15 Replacement Parts 16 Limited Warranty 17 ...

Page 4: ...they have read this manual and have developed a thorough understanding of how it works Do not modify this product in any way Unauthorized modification may impair the function and or safety and could affect the life of the product There are specific applications for which the product was designed Use the right tool for the job DO NOT attempt to force small equipment to do the work of larger industr...

Page 5: ...conditions Also use non skid safety shoes hardhat gloves dust collection systems and hearing protection when appropriate This applies to all persons in the work area Do not overreach Keep proper footing and balance at all times Remove keys or wrenches before connecting the tool to an air supply power supply or turning on the tool A wrench or key that is left attached to a rotating part of the tool...

Page 6: ...ser must read this manual To reduce the risk of injury check the guarding system It must cover the blade instantly Hold saw with both hands Support and clamp work To reduce the risk of injury always wear eye protection Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Always use blades with correct size and...

Page 7: ... resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal Your tool must be plugge...

Page 8: ...r the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord Minimum extension cord wire size is shown in the following table Minimum Wire Size Of Extension Cords Nameplate AMPS Cord Length 25 50 100 150 0 6 18 AWG 16 AWG 16 AWG 14 AWG 6 10 18 AWG 16 AWG 14 AWG 12 AWG 10 12 16 AWG 16 AWG 14 AWG 12 AWG 12 16 14 AWG 12 AWG NOT RECOMMENDED When using more tha...

Page 9: ...king a function on the saw USE ONLY a 3 3 8 inch saw blade rated to at least 4500 RPM Mounting and Removing Blade 1 Hold in the spindle lock button and rotate the saw blade until the spindle shaft lock catches and the blade stops image above 2 Remove the blade bolt turning it counter clockwise See Figure A Blade Installation below ...

Page 10: ...injury WARNING To reduce the risk of injury user must read this manual To reduce the risk of injury check the guarding system It must cover the blade instantly Hold the saw with both hands Support and clamp work To reduce the risk of injury always wear eye protection Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its...

Page 11: ...IDE DOWN IN A VISE The saw is not designed for such use and cannot be used safely in that position DO NOT use to cut logs tree limbs or uneven lumber Never lock the blade guard in its open position 1 Press in and hold the safety button with your thumb and at the same time squeeze the trigger with your index finger 2 When the motor starts turning release the safety button As the motor reaches full ...

Page 12: ...cracked or broken parts and any other condition that may affect its safe operation After the motor performance of the saw decreases or stops working completely The carbon brushes require maintenance Follow these instructions 1 Remove the carbon brush cover on each side of the motor housing 2 Remove the carbon brushes from the housing Keep track of which direction the old carbon brushes were in to ...

Page 13: ...rk too fast Allow saw to work at its own rate The extension cord is too long or diameter of the cord is too small Do not use an extension cord If an extension cord is needed use one with the proper diameter for its length and load Performance decreases over time Carbon brushes are worn or damaged Have a qualified technician replace the brushes Blade is dull or damaged Keep the blades sharp Replace...

Page 14: ...Page 14 of 18 Parts Diagram ...

Page 15: ...17 Woodruff Key 1 18 Bearing 2 19 Circlip for Hole 1 20 Screw M5 18 4 21 Spring Washer 8 22 Front Cap 1 23 Large Gear 1 24 Check Ring 1 25 Alex Bearing 1 26 Gear Box 1 27 Bearing 1 28 Rubber Pin 1 29 Brake Spring 1 30 Stopping Plate 1 31 Rotor 1 32 Bearing 1 33 Screw ST4 14 10 34 Handle Cap 1 35 Wind Baffle 1 36 Screw ST4 60 2 37 Stator 1 38 Bearing Cover 1 39 Cable Clamp 1 40 Plug 1 41 Cable Jack...

Page 16: ...ns provided are a convenient reference to the location and position of parts in the assembly sequence When ordering parts the following information will be required item description item model number item serial number item lot date code and the replacement part reference number The distributor reserves the rights to make design changes and improvements to product lines and manuals without notice ...

Page 17: ... claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return vis...

Page 18: ...Page 18 of 18 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China ...

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