background image

Page 6 of 19 

 

WARNING

 

PERSONAL SAFETY 

 

Stay alert, watch what you are doing, and use common sense when operating the electric winch. 

Do not use the electric winch while you are tired or under the influence of drugs, alcohol, or 

medication. A moment of inattention while operating the tool may result in serious personal injury. 

 

Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing 

and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving 

parts. Air vents on the tool often cover moving parts and should be avoided. 

 

Wear the proper personal protective equipment when necessary. Use ANSIZ87.1 compliant safety 

goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in 

dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, 

and hearing protection when appropriate. This applies to all persons in the work area. 

 

Do not overreach. Keep proper footing and balance at all times. 

 

CAUTION

 

WINCH USE AND CARE 

 

Inspect before every use, do not use if damaged or parts loose. Examine the winch for structural 
cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the 
safe operate of the winch. Do not use the winch even if minor damage appears. A kink 
permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail 
suddenly and must not be used. 

 

Do not force the winch. Products are safer and do a better job when used in the manner for which 
they are designed. Plan your work, and use the correct product for the job. 

 

Store the winch when it is not in use. Store it in a dry, secure place out of the reach of children. 
Inspect the tool for good working condition prior to storage and before re-use. 

 

Use only accessories that are recommended by the manufacturer for use with your product. 
Accessories that may be suitable for one product may create a risk of injury when used with 
another tool. Never use an accessory that has a lower operating speed or operating pressure than 
the tool itself. 

 

Specific Operation Warnings 

WARNING

 

GENERAL SAFETY 

 

To prevent injury or property damage, read and understand all instructions before operating 
winch. 

 

Wear ANSI Z87.1 compliant safety goggles and heavy duty leather work gloves during 
operation. 

 

Do not exceed the rated load capacity. Be aware of dynamic loading! Sudden load movement 
may briefly create excess load causing product failure. 

INSTALLATION SAFETY 

Summary of Contents for 54126

Page 1: ...tric Truck Winch Owner s Manual WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may...

Page 2: ...at you read the entire manual to become familiar with this product before you begin using it This electric truck winch is designed for certain applications only Northern Tool Equipment is not responsi...

Page 3: ...cations 4 Important Safety Information 5 Specific Operation Warnings 6 Assembly Instructions 8 Before Each Use 10 Operating Instructions 10 After Each Use 14 Maintenance 14 Troubleshooting 14 Parts Di...

Page 4: ...s Duty Cycle Rating 5 45 sec at Max Rated Load 14min 15 sec Rest Pendant Controller Wired 12 ft 3 7m Long Gear Train 3 stage Planetary Gear Ratio 265 1 Freespool Sliding Ring Gear Brake Auto Load Hold...

Page 5: ...electric winch was designed Use the right tool for the job DO NOT attempt to force small equipment to do the work of larger industrial equipment There are certain applications for which this electric...

Page 6: ...bends damage frayed or kinked wire rope and any other conditions that may affect the safe operate of the winch Do not use the winch even if minor damage appears A kink permanently weakens the wire ro...

Page 7: ...s closed and not supporting load Never apply load to hook tip or latch Apply load only to the center of hook Never use a hook whose throat opening has increased or whose top is bent or twisted Keep cl...

Page 8: ...tacle that may interfere with safe operation of the winch Always use supplied hook strap whenever spooling winch rope in or out during installation and during operation Always take time to use appropr...

Page 9: ...good condition 1 Plan a route for the wiring from the point of the vehicle where the winch will be mounted or used to the battery This route must be secured and out of the way of moving parts road de...

Page 10: ...switch the Motor Cable connections on the Motor Assembly then reconnect the Battery Cables 9 Disconnect the pendant controller when not in use Preparing the Wire Rope 1 The wire rope must be properly...

Page 11: ...nnections must be tight and clean 4 Put the vehicle s transmission in Neutral 5 If the vehicle where the winch is mounted is not supposed to be moved engage the emergency brake and block the wheels us...

Page 12: ...feet from the hook to help absorb the force released if the wire rope breaks 11 Re engage the clutch by moving the clutch handle to the engaged position see the following picture WARNING Do not allow...

Page 13: ...must be pulled at an angle in relation to the winch use a pulley sold separately and an anchor point directly in front of the winch as shown in the following picture to keep the wire rope pull straig...

Page 14: ...xternal surfaces of the winch with a clean cloth Maintenance WARNING To prevent serious injury from accidental operation disconnect the battery cables before performing any inspection maintenance or c...

Page 15: ...noid to loosen contacts Apply12 volts to coil terminals directly A clicking indicates proper activation 5 Replace switch assembly 6 Check for voltage at armature port with switch pressed If voltage is...

Page 16: ...t FH Screw M4x20 10 2 Lock Washer 4 22 3 Gearbox End Cover 1 4 Washer 2 5 Bearing 1 6 Sun Gear Input 1 7 Clutch Handle Assembly 1 8 Gear Box Tube 1 9 Clutch Gear 1 10 Gear Carrier Assembly Input 1 11...

Page 17: ...36 Roller Fairlead 1 37 Fairlead Mounting Hardware 2 38 Control Box 1 39 Pendant Controller 1 40 Power Wire 1 41 Circuit Breaker 1 Replacement Parts For replacement parts and technical questions plea...

Page 18: ...claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in...

Page 19: ...Page 19 of 19 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

Reviews: