Harken 60.3 ST E Installation And Maintenance Manual Download Page 1 | Manualshive

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Installation and Maintenance Manual

MRW-04

Powered Radial Winch

60.3 ST E/HY

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Summary of Contents for 60.3 ST E

Page 1: ...Installation and Maintenance Manual MRW 04 Powered Radial Winch 60 3 ST E HY...

Page 2: ...procedure 10 Electric wiring diagrams 11 Hydraulic connections diagram 13 Maintenance 14 Washing 14 Maintenance table 14 Disassembly procedure 14 Exploded view with maintenance products 18 Assembly 1...

Page 3: ...only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st speed 9 20 1 2 20 1 2...

Page 4: ...n oil with a viscosity of 35mm2 s 165 SUS and temperature of 50 C 120 F Weight ST A EH ST C CW EH ST A EV ST C CW EV ST A H ST C CW H weight Kg 23 2 26 9 22 1 25 9 19 2 22 9 ST BBB EH ST CCC EH ST BBB...

Page 5: ...HY Installation and Maintenance Manual Outline Vertical electric motor 12 V 24 V Hydraulic motor Winch 60 3 ST E HY Horizontal electric motor 12 V 24 V Line entry height Line entry height Line entry...

Page 6: ...e winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify the entry angle of the sheet This must be 8 with tolerance of 2 to avoid sheet ov...

Page 7: ...view at the end of this Manual Torque to apply when assembling 1 Pull out the disconnect rod n 39 2 Unscrew the central screw 2Nm 18 in lb 3 Slide off the assy socket n 30 and the cover n 29 4 Unscrew...

Page 8: ...Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using hexagonal headed M8 bolts 9 Slide out the central shaft n 19 10 Unscrew the 6 hex...

Page 9: ...on the deck do not use countersunk bolts D Fill the mounting holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drainage channels F Reassemble the winch...

Page 10: ...carrying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space availab...

Page 11: ...life for every winch model is mandatory to install the Dual Function Control Box For more information refer to the Dual Function Control Box manual Refer to the following diagrams for the electric wir...

Page 12: ...der16 4ft AWG Under5m mm2 16 4 32 8ft AWG 5m 10m mm2 32 8 49 2ft AWG 10m 15m mm2 49 2 65 6ft AGW 15m 20m mm2 60 3 12 V 2 32 0 50 00 70 000 95 60 3 24 V 5 16 3 25 2 35 0 50 NOTICE To connect motor atta...

Page 13: ...e motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open centre valv...

Page 14: ...ated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance must b...

Page 15: ...lb 11 Slide out the drum support n 16 12 Remove the gear n 31 pawls carrier n 33 the bearings n 34 and 36 and the spring n 35 Important washer n 7 may remain inside the drum support 9 Slide out the ce...

Page 16: ...ST E HY Installation and Maintenance Manual 16 Remove gear n 10 17 Remove the gear n 2 18 Remove the roller bearing n 12 14 Remove the idler and pinion n 14 15 Remove the pawl carrier n 11 18 Remove...

Page 17: ...esh water Once you have done this dry the parts with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ri...

Page 18: ...llation and Maintenance Manual Exploded view with maintenance products 1 Apply Harken grease on assy socket screw 2 Apply Harken grease on drum gear Harken Grease G Harken Pawl Oil O Anti seize A G A...

Page 19: ...le to modify the Stripper Arm nal position When positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters...

Page 20: ...p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 031...

Page 21: ...21 Radial Winch 60 3 ST E HY Installation and Maintenance Manual Exploded view 23 25 36 21 27 26 28 29 16 18 24 20 37 17 Exploded view Radial Winch 60 3 STA STC STCW...

Page 22: ...22 Radial Winch 60 3 ST E HY Installation and Maintenance Manual 19 20 35 34 33 32 5 4 30 31 7 6 4 5 3 2 1 22 14 9 13 12 11 15 5 4 10 8 38 Radial Winch 60 3 STA STC STCW...

Page 23: ...23 Radial Winch 60 3 ST E HY Installation and Maintenance Manual 23 25 36 21 27 26 28 29 17 16 18 24 20 37 Radial Winch 60 3 STBBB STCCC...

Page 24: ...24 Radial Winch 60 3 ST E HY Installation and Maintenance Manual Radial Winch 60 3 STBBB STCCC 19 20 35 34 33 32 5 4 30 31 7 6 4 5 3 2 1 22 14 9 13 12 11 15 5 4 10 8 38...

Page 25: ...W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker Pos Q ty Code Description 21 1 S4155700A0 Stripper arm support 22 1 S281700097 Red line 23 1 1 4 A94143500 S414850080 S385970001 Assy Jaws Winch...

Page 26: ...96753600 S413880002 Assy Central Shaft Winch 60 EL HY Central Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker Pos Q ty Code Description 21 1 S4155700A0 Stripper arm support 22 1 S281...

Page 27: ...74145000 Roller Bearing 95x 107x26 19 1 1 A94143800 S413880002 Assy Shaft Winch 60 Central shaft W60 ST Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support Pos Q ty...

Page 28: ...107x26 19 1 1 A96753600 S413880002 Assy Central Shaft Winch 60 EL HY Central Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker Pos Q ty Code Description 21 1 S4155700A0 Stripper arm su...

Page 29: ...earing 95x 107x26 19 1 1 A94161200 S413880002 Assy Shaft Winch 60 Central Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker Pos Q ty Code Description 21 1 S4155700A0 Stripper arm Housi...

Page 30: ...I 5931 3 1 1 1 A96010700 A96010600 M6014206 KIT EL Motor 12V 1 5kW KIT EL Motor 24V 2kW Electric Motor Polarity motor sticker Screw stud M6x26 Washer 6 Nut M6 UNI5588 Key DIN 6885 5x5x15 4 1 M0612097...

Page 31: ...gear box 1 21 3 Pos Q ty Code Description 3 1 4 4 1 6 6 4 A94150500 M0602903 M0603103 M6007297 M6015697 S415360003 M0606303 KIT EL VT Motor Flange Vertical Motorgear Flange NUT M8 UNI 5588 A4 WASHER 8...

Page 32: ...303 KIT Clutch HY Motor W46 70 Toothed coupling Connecting Coupling 31 5 Spring pin 5x40 DIN1481 Bushing Spring Washer Screw M8x16 UNI6109 Pos Q ty Code Description 4 1 6 6 1 2 2 A94149100 S415360003...

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