Ironman4x4 ISNORKEL021 Installation Manual Download Page 1

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ISNORKEL021

FORD RANGER

3.0L Turbo Diesel Intercooled

INSTALLATION

GUIDE

•

Ironman 4x4 Snorkel fits to the left hand side of the

Ford Ranger.

•

It will take about 3 hours to install.

•

Below is a list of some required tools for installing

your Ironman 4x4 Snorkel:

Hole Saw (95mm)

Step Drill

Air Hacksaw

Pop-Rivet Gun

IMPORTANT:

Snorkel installations should only be done by a qualified person and it is the

responsibility of this person to ensure correct fitment and to ensure the installation is water tight.

NOTE: Only use “sensor safe” sealant during installation

Summary of Contents for ISNORKEL021

Page 1: ...ll Below is a list of some required tools for installing your Ironman 4x4 Snorkel Hole Saw 95mm Step Drill Air Hacksaw Pop Rivet Gun IMPORTANT Snorkel installations should only be done by a qualified person and it is the responsibility of this person to ensure correct fitment and to ensure the installation is water tight NOTE Only use sensor safe sealant during installation ...

Page 2: ...badge 3 Apply masking tape to left hand front mudguard 4 Tape template to mudguard making sure it is lined up with top of mudguard bonnet opening and rear of mudguard door opening 5 Using a felt tipped pen mark all holes through template onto mudguard Remove template 6 Drill mounting holes to 16mm and using a 95mm hole saw cut the remaining hole for air entry hose ...

Page 4: ...n position on pillar mark location of pillar bracket onto plastic trim and remove trim from pillar 14 Rule two straight lines across trim using marks in previous step as a guide Rule a line 5mm from step in trim between lines marked previously 15 Remove section of trim by drilling a series of 3 5mm holes and cuttign between holes to create a slot Page 4 of 6 ...

Page 5: ...ake using silicone sealant and secure in place using pop rivets provided 20 Refit air cleaner assembly to vehicle Page 5 of 6 17 Remove intake duct from air cleaner housing 16 Refit plastic trim to pillar allowing bracket to pass through slot craeted in previous step enlarge slot to clear bracket if required Refit door rubber ...

Page 6: ...e with hose clamp Re attach to pillar mounting bracket using M6 Bolts 23 Refit mudguard liner 24 Check all hose connections for potential leaks and seal as required 25 Fit Ironman 4x4 Air Ram and secure with hose clamp provided Page 6 of 6 21 From under mudguard fit rubber joiner to air cleaner adaptor and secure in place with hose clamp ...