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Ironman4x4 BBCD068, Installation Manual, Page: 10 / 12

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Ironman4x4 BBCD068 Installation Manual Download Page 10

Page 10 of 12

BBCD068 

Installation Guide

©Copyright 2018 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd

1.

  Fit winch to bracket and bolt 

fairlead to recess in front of bull 

bar using bolts, washers and nuts 

provided.

Winch Installation

2.

  Fit bull bar to vehicle referring to 

steps of bull bar fitting instructions.

3.

  Mount control box in desired 

location.

4.

  Connect three colour coded cables 

to the corresponding poles on 

winch motor. 

Summary of Contents for BBCD068

Page 1: ...PORTANT Bull Bar installations should only be done by a qualified person and it s the responsibility of this person to ensure correct fitment NOTE This product has been tested for air bag compatibility and therefore the mounting system MUST NOT BE modified Copyright 2018 Ironman 4x4 Pty Ltd No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4...

Page 2: ...onsent of Ironman 4x4 Pty Ltd 1 Before installation check bull bar application is compatible with your vehicle 2 Unwrap bull bar Check overriders and light assemblies are tight in the bull bar before installation 3 Remove grill front bumper and bumper support brackets 4 Mark bumper bar with template provided on each side continue line across bumper bar as shown ...

Page 3: ... Ltd 7 Using chassis bracket as a guide drill a 12 5mm hole through chassis and install supplied M12 bolts flat washers spring washers and nuts 6 Loosely fit inner and outer chassis support brackets with supplied hardware Install chassis bracket to vehicle using hardware provided Centralise and tighten all bolts 5 Cut bumper bar and re fit to vehicle Use supplied edging over bumper cut ...

Page 4: ...Pty Ltd 10 If applicable fit camera above winch fairlead 11 Fit bull bar to chassis brackets using M12 bolts flat washers spring washers and nuts provided 12 Align bull bar with vehicle leaving a 15mm gap between bull bar and bumper bar 8 If Winch is being installed refer to winch instructions from page 10 9 If applicable fit parking sensors to bull bar as per instructions on page 6 ...

Page 5: ...hout the prior written consent of Ironman 4x4 Pty Ltd 16 Fit side plates and trim guard liners to suit 15 Fit the centre under tray sitting above factory underbody plates 14 Connect park lights indicators and fog lights as per wiring diagram on page 12 13 Once bull bar is tightened into place drill and pin the bar using supplied M10 bolts ...

Page 6: ...sors the new bars will now come with a plastic parking sensor holder kit The sensor mounting kit will be inside the bar mounting hardware box IMPORTANT Parking sensors should be installed as close to the same direction as when they sit in the factory bumper Plastic Parking Sensor Installation 2 The bars come with a rubber plug in the sensors hole This plug needs to be pushed out if you need to ins...

Page 7: ...or replicated without the prior written consent of Ironman 4x4 Pty Ltd 3 Using supplied wipes clean around the sensor hole on the INSIDE of the bar 4 The kit comes with double sided stickers to enable you to stick the sensor holder in place 5 Remove the middle of the sensor holder to allow the vehicle sensor to go through ...

Page 8: ... prior written consent of Ironman 4x4 Pty Ltd 6 Clean the plastic sensor holder with supplied wipes and install the double sided sticker 7 Remove the double sided stickers protective layer and install the sensor holder into the bar IMPORTANT Parking sensors should be installed as close to the same direction as when they sit in the factory bumper ...

Page 9: ... 2018 Ironman 4x4 Pty Ltd No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd 11 Ensure that the sensor is installed correctly and centred 10 Install the backing plate to suit the sensor ...

Page 10: ...ten consent of Ironman 4x4 Pty Ltd 1 Fit winch to bracket and bolt fairlead to recess in front of bull bar using bolts washers and nuts provided Winch Installation 2 Fit bull bar to vehicle referring to steps of bull bar fitting instructions 3 Mount control box in desired location 4 Connect three colour coded cables to the corresponding poles on winch motor ...

Page 11: ...of winch motor 7 Connect positive and negative battery cables main battery of vehicle Not Auxilliary Battery 8 Attach breather hose to barb fitting on winch motor Run hose to the highest available point in engine bay and cable tie in position Cable tie hose away from any sharp hot or moving objects Refer back to step 18 of the Bull Bar fitting instructions on page 7 6 Run the positive and negative...

Page 12: ...icated without the prior written consent of Ironman 4x4 Pty Ltd Wiring Diagrams Parklight Blue Relay Connector Ground Fuse Red 30 85 86 87 87a Red Lamp Black Lamp Battery Ground Ground White Switch SPST Park Light Indicator Ground Ground Indicator Circuit Park Light Circuit Black Yellow White Black PARK LIGHT INDICATOR FOG LIGHTS ...

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