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iQ Power Tools

Repair Manual

iQMS362

888-274-7744

iQMS362

www.iqpowertools.com

Repair Manual

Table of Contents

IQMS362 DISASSEMBLY

Blade Removal

Blade Guard Removal

Arbor Assembly Removal

Control Module Disassembly

Saw Motor Disassembly and Removal

Saw Motor Stator Disassembly and Removal (Original Stator)

Saw Motor Stator Disassembly and Removal (Updated Stator)

Saw Mount Disassembly and Removal

Support Arm Disassembly and Removal

Support Arm Removal and Disassembly

Vacuum Motor Removal

Vacuum Brushes Removal (Original Version)

Vacuum Brushes Removal (Updated Version)

Vacuum Suction Inlet Removal

Filter Removal

Table Shock Removal

IQ362 ASSEMBLY

Table Shock Installation

Vacuum filter Installation

Vacuum suction Installation

Vacuum Motor brushes Installation/Replacement (Early Version)

Vacuum Brushes Installation (New Version)

Support Arm Assembly and Installation

Pivot Arm Assembly and Installation

Saw Motor Armature Installation

Saw Motor Stator Assembly (Original Version)

SAW STATOR ASSEMBLY AND INSTALLATION

Control Module Installation and Assembly

Arbor Assembly Installation

Guard Guide Rail Assembly and Installation

Blade Installation

IQMS362 ADJUSTMENTS

101

Sliding Table Upper and Lower Roller Check and Adjustments

101

Sliding Table Travel Check and Adjustments

109

Pivot Arm Squareness Check and Adjustments

115

Table Louver and Vacuum Suction Clearance Check and Adjustment

121

Vacuum and Seal Check

123

WIRING DIAGRAM

125

Summary of Contents for iQMS362

Page 1: ...hock Removal 45 IQ362 ASSEMBLY 49 Table Shock Installation 49 Vacuum filter Installation 53 Vacuum suction Installation 55 Vacuum Motor brushes Installation Replacement Early Version 57 Vacuum Brushes Installation New Version 61 Support Arm Assembly and Installation 63 Pivot Arm Assembly and Installation 67 Saw Motor Armature Installation 75 Saw Motor Stator Assembly Original Version 77 SAW STATOR...

Page 2: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 2 IQMS362 WIRING DIAGRAM WITH UPDATED STATOR 126 ...

Page 3: ... DISASSEMBLY Blade Removal 1 Raise the gear housing by pulling out the lock pin while pushing down on the gear housing 2 Using the Allen wrench provided loosen the 2 outside blade guard screws 3 Lift the outside blade guard to expose the blade and the blade hex screw ...

Page 4: ...7744 iQMS362 www iqpowertools com Repair Manual 4 4 Depress the spindle lock button on the motor 5 loosen hex nut using the Allen wrench provided 6 Remove the blade hex nut and outer blade flange and the blade ...

Page 5: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 5 Blade Guard Removal 1 Disconnect the vacuum hose 2 Remove the outer blade guard cover 3 Remove the inner blade flange ...

Page 6: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 6 4 Remove the blade shaft assembly ring retaining screws 5 and remove the inner dust guard retaining plate 6 Remove the inner dust guard ...

Page 7: ... Repair Manual 7 7 NOTE Beware of 2 wear washers between inner dust guard and inner blade guard 8 Remove the blade guard link arm screw 9 Rotate the inner blade guard 90 degrees counter clockwise left to clear the inner blade guard guide rail ...

Page 8: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 8 10 Remove the inner washer spacer 11 Remove the blade guard guide rail blade guard guide rail by removing the retaining screws ...

Page 9: ...pair Manual 9 Arbor Assembly Removal 1 Remove the blade shaft assembly retaining screws 2 Rotate the blade shaft assembly lock assembly left to right while pulling to remove from the housing 3 Remove the Spindle Lock button and compression spring ...

Page 10: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 10 NOTE Once removed you should have The spindle lock and button Compression spring Seal pad Felt seal Blade shaft assembly ...

Page 11: ...w iqpowertools com Repair Manual 11 Control Module Disassembly 1 Remove Control Module Retaining Screws 2 Lift cover and disconnect electrical wires from the Circuit Board 3 Disconnect all the connections on the Circuit board ...

Page 12: ...44 iQMS362 www iqpowertools com Repair Manual 12 4 Remove the motor power leads from the On Off switch normally Black and White 5 Disconnect the grey wire from the On Off switch 6 Remove the control module cover ...

Page 13: ... 274 7744 iQMS362 www iqpowertools com Repair Manual 13 7 Remove the Circuit Board retaining screw and remove the circuit board 8 Remove Ground Wire Retaining Screw 9 Remove Control Module mounting screws ...

Page 14: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 14 10 Route the wires through the opening at the bottom of the base of the control module ...

Page 15: ...4 7744 iQMS362 www iqpowertools com Repair Manual 15 Saw Motor Disassembly and Removal 1 Lower and lock the gear housing in the down Cutting position 2 Remove Saw Motor brush covers 3 Remove Saw Motor Brushes ...

Page 16: ...w iqpowertools com Repair Manual 16 4 Remove Saw Motor retaining screws NOTE There are a total of 4 screws one on each corner 5 Remove the saw motor housing assembly with the stator 6 Remove the armature from the gear housing ...

Page 17: ...or Stator Disassembly and Removal Original Stator 1 Remove saw motor end cover screws and remove end cover 2 Disconnect saw motor brush connectors 3 Route the stator wires through the saw motor housing assembly 4 Loosen and remove the saw motor stator retaining screws ...

Page 18: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 18 5 Remove the saw motor stator 6 Remove the saw motor brush wire and connector 7 Remove the rubber bushing ...

Page 19: ...rtools com Repair Manual 19 Saw Motor Stator Disassembly and Removal Updated Stator 1 Remove the saw motor end cover retaining screws 2 Remove the saw motor end cover 3 Disconnect the stator brush connectors from the brush connectors ...

Page 20: ...88 274 7744 iQMS362 www iqpowertools com Repair Manual 20 4 Route the stator conductors through the saw motor stator case 5 Remove the stator retaining screws 6 Remove the stator from the saw motor case ...

Page 21: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 21 7 Remove the rubber bushing 8 Check the saw motor case to ensure the armature bearing bushing has been removed ...

Page 22: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 22 ...

Page 23: ...62 www iqpowertools com Repair Manual 23 Saw Mount Disassembly and Removal 1 Remove the motor pivot mount lock nut 2 Raise the gear housing to the open position 3 Remove the power cord clamp from beneath the gear housing ...

Page 24: ...air Manual 24 4 Lower and gear housing to the cutting position 5 Using strain relief grommet pliers compress the strain cord grip and pull straight out to remove 6 pull the wires out of the gear housing 7 Remove the cord grip from the power cords ...

Page 25: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 25 8 Remove the support arm cover retaining screws 9 Remove the support arm cover 10 Remove the saw motor power cable cord clamp ...

Page 26: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 26 11 Disconnect the vacuum hose end fitting from the vacuum 12 Remove the vacuum hose end fitting from the hose ...

Page 27: ...88 274 7744 iQMS362 www iqpowertools com Repair Manual 27 13 Remove the vacuum hose through the support arm 14 Remove the vacuum motor power cord clamp 15 Using strain relief pliers remove the cord grip ...

Page 28: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 28 16 Route the saw motor power cable through the opening ...

Page 29: ...iqpowertools com Repair Manual 29 Support Arm Disassembly and Removal 1 Raise the gear housing fully to relieve tension on the spring 2 Loosen the adjustment screw to remove tension from the arm 3 Remove the support arm screws ...

Page 30: ...ile loosening the adjustment screw until the support arm is fully removed 5 Lay the gear housing and motor pivot mount on a work bench so the pin has room beneath it Tap the pin out 6 Remove the gear housing from the pivot mount assembly 7 Remove the bushing from inside the spring coil ...

Page 31: ...iQMS362 www iqpowertools com Repair Manual 31 Support Arm Removal and Disassembly 1 Disconnect the vacuum power cord 2 Remove the support arm hex head screws and remove the support arm 3 Remove the vacuum cord clamp ...

Page 32: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 32 ...

Page 33: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 33 Vacuum Motor Removal 1 Unlock sliding table 2 Remove sliding table 3 Remove vacuum power cord clamps ...

Page 34: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 34 4 Unscrew vacuum screws and remove vacuum ...

Page 35: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 35 Vacuum Brushes Removal Original Version 1 Unscrew vacuum motor cover screws 2 Lift vacuum motor cover 3 Pry plastic outer cover over tabs ...

Page 36: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 36 4 Remove plastic cover 5 Depress vacuum motor brush connector with a small screw driver 6 Slide connector out ...

Page 37: ...ir Manual 37 7 Depress the locking tab on the side of the vacuum motor brush housing 8 With a set of pliers grab the flat side of the brush case The brush case will require some force to pull out 9 Remove the brush case with carbon brush completely ...

Page 38: ...44 iQMS362 www iqpowertools com Repair Manual 38 10 Lift the tabs that are securing the brush connector to the brush case 11 Separate the brush connector from the brush case 12 Pull the brush from the brush case ...

Page 39: ...QMS362 www iqpowertools com Repair Manual 39 Vacuum Brushes Removal Updated Version 1 Remove vacuum motor end cap 2 Lift the brush holders up to gain access to the brushes 3 Remove the brushes from the brush holders ...

Page 40: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 40 4 Disconnect the brushes and replace ...

Page 41: ...powertools com Repair Manual 41 Vacuum Suction Inlet Removal 1 Secure the hex nut while loosening the Allen screw Once loose completely remove the screw 2 Tighten the nut and screw so that the screw spins freely with little play ...

Page 42: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 42 ...

Page 43: ... 274 7744 iQMS362 www iqpowertools com Repair Manual 43 Filter Removal 1 Agitate the filter by spinning it 3 times 2 Remove the filter spin knob 3 Remove the filter cover retaining screws and remove cover ...

Page 44: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 44 4 Remove the filter 5 Check the filter tab ...

Page 45: ...me assembly from the stand assembly Disassembly order is 1 Stand assembly locking mechanism area 2 Side opposite of locking mechanism 3 Stand assembly crossmember 2 Remove the stand assembly end cap 3 Remove the locking mechanism retaining nut 4 You should have a A nylock nut b A flat washer c A plastic washer ...

Page 46: ...Remove the retaining nut from the side opposite the locking mechanism 6 Remove the upper cross arm 7 Using the upper cross arm as leverage pull the upper cross arm locking mechanism bolt from the upper shock retainer 8 Remove the stand assembly cross connect bolt ...

Page 47: ...44 iQMS362 www iqpowertools com Repair Manual 47 9 Remove the cross connect bushing Pay attention to how it is installed 10 Pull the shock out 11 Remove the 2 spacers for the upper shock mount from inside the arm ...

Page 48: ......

Page 49: ...2 ASSEMBLY Table Shock Installation 1 2 Slide the shock into the arm with the cylinder in first followed by the extension rod 3 Insert the spacers so 1 is on either side of the shock extension rod 4 The spacer shock extension spacer should be visible from the slot ...

Page 50: ... upper support arm and 2 flat washers are in place after the locking mechanism 6 Slide the upper support arm upper shock bolt thru the slot going thru the spacer shock extension spacer 7 Install the plastic washer followed by the flat washer then by the nylock nut 8 Loosely tighten the locking mechanism retaining nut ...

Page 51: ...nstall the cross member spacer Verify the cavity is facing outward 10 Align the lower shock mount hole with the cross connect 11 Using an Allen wrench insert the cross connect bolt thru the inner cross member spacer outer cross member 12 Remove the upper cross arm ...

Page 52: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 52 13 Remove the retaining nut from the side opposite the locking mechanism 14 ...

Page 53: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 53 Vacuum filter Installation 1 Apply lubricant and Insert filter in filter housing 2 Install filter housing Cover 3 Install filter handle ...

Page 54: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 54 ...

Page 55: ...l 55 Vacuum suction Installation 1 Insert screws and tighten jamb nut on screw until tight but both screw and nut spins freely 2 Mount vacuum inlet on top of vacuum and screw into vacuum assembly Ensure there is enough space so the rolling table will clear ...

Page 56: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 56 ...

Page 57: ...tion Replacement Early Version 1 Slide the carbon brush into the metal case 2 With the locking tab facing UP place the brush connector on to the case with the connection facing opposite the locking tab 3 Lock the brush connector onto the case by folding the locking ears onto the connector ...

Page 58: ...ls com Repair Manual 58 4 Slide the case with brush into the vacuum motor 5 Slide the vacuum motor brush until the locking tab is in the locked position 6 Slide the vacuum motor brush connection through the slot and connect to the brush ...

Page 59: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 59 7 Install the plastic cover 8 Install Vacuum Motor Outer Cover 9 Install vacuum Motor on to the vacuum housing ...

Page 60: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 60 10 Route vacuum motor power cord and secure to table win plastic holders ...

Page 61: ... com Repair Manual 61 Vacuum Brushes Installation New Version 1 Connect the vacuum brush to the connectors and insert into the vacuum brush holders 2 Lower the brush holders up to secure the brushes in place 3 Install the vacuum end cover ...

Page 62: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 62 ...

Page 63: ...iqpowertools com Repair Manual 63 Support Arm Assembly and Installation 1 Mount support arm to the table frame 2 Route the saw motor power cord through the support arm 3 Route the vacuum motor power cord through the support arm ...

Page 64: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 64 4 Secure the saw and vacuum motor power cord to the support arm with a cord clamp 5 Route vacuum hose 6 Install vacuum hose end connection ...

Page 65: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 65 7 Connect vacuum hose to vacuum suction ...

Page 66: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 66 ...

Page 67: ...lation 1 Insert the torsion spring sleeve into the torsion spring 2 Set the torsion spring and sleeve into the gear housing and position into the motor pivot mount NOTE Ensure the spring is relaxed with no tension and the spring ends are in their perspective slots on the motor pivot mount ...

Page 68: ... motor pivot mount and torsion spring sleeve Tap with a soft head hammer 4 Insert the adjustment screw into the slot on the support arm 5 Position the motor pivot mount with the gear housing into the support arm and tighten the adjustment screw to allow the motor pivot arm to slide into position ...

Page 69: ... com Repair Manual 69 6 Loosely tighten the motor pivot mount screws to the support arm 7 Verify the pivot shaft is flush with the outer face of the motor pivot mount 8 Insert and tighten the pivot shaft set screw in the motor pivot mount ...

Page 70: ... com Repair Manual 70 9 Lower and lock the gear housing in the down cutting position 10 Route the saw motor power cord into the saw motor side of the gear housing back 11 Route the vacuum power cord into the blade side of gear housing back ...

Page 71: ...ir Manual 71 12 Unlock and raise the gear housing to the fully open position 13 Route the vacuum motor power cord through the lower opening of the gear housing top 14 Route the saw motor power cord through the upper opening of the gear housing top ...

Page 72: ...nd lock the gear housing to the cutting position both the saw and vacuum power cord should be protruding 16 Using relief strain pliers install the cord grips on the saw power cord into the support arm 17 Install the cord grips on the vacuum power cord on the support arm ...

Page 73: ...ls com Repair Manual 73 18 Install the cord grips on the saw motor power cord on the gear housing 19 Install the vacuum power cord on the gear housing 20 Secure both the saw and vacuum power cord under the gear housing with a cord clamp ...

Page 74: ...e just a small portion of the protective jacket exposed once all the cord grips and cord clamps have been installed NOTE in this picture notice that just the colored conductors are visible above the gear housing 21 Lower the gear housing to the cutting position and install the set screw in the motor pivot mount ...

Page 75: ...ools com Repair Manual 75 Saw Motor Armature Installation 1 Apply general purpose grease on the armature output shaft end 2 Insert the armature output shaft into the gear housing 3 Install the rubber bushing on the armature end bearing ...

Page 76: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 76 ...

Page 77: ...e WHITE JUMPER connector wire will not be required when installing the NEW Style STATOR The OLDER version of the iQMS362 Stator looked like the picture with BLACK input and GRAY Brake Output and a single connector for one of the brushes It needed a WHITE Jumper Wire for return to connect to the PCB The NEW version of the iQMS362 Stator has a BLACK Input and WHITE Return along with a connector for ...

Page 78: ...saw motor stator into the saw motor housing 5 Secure the stator to the saw motor housing 6 Route the brush connector and the stator conductors through the saw motor housing assembly 7 Slide the assembled saw motor housing and stator over the armature and flush with the gear housing ...

Page 79: ...7744 iQMS362 www iqpowertools com Repair Manual 79 8 Secure the saw motor housing assembly on to the gear housing with screws on all corners 9 Insert the Saw Motor Brushes 10 Install the Saw Motor brush covers ...

Page 80: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 80 ...

Page 81: ... input and GRAY Brake Output and a single connector for one of the brushes It needed a WHITE Jumper Wire for return to connect to the PCB The NEW version of the iQMS362 Stator has a BLACK Input and WHITE Return along with a connector for EACH Brush 1 Insert the stator into the plastic motor case The winding wires should line up with the hole provide on the plastic case ...

Page 82: ...rtools com Repair Manual 82 2 Secure the stator with the retaining screws 3 Route the stator wires through the opening provided 4 Attach the brush conductors located on the rear end of the motor case 5 Install the motor case end cap ...

Page 83: ...4 iQMS362 www iqpowertools com Repair Manual 83 6 Secure the motor end cap with retaining screws 7 Slide the stator and plastic motor case over the armature 8 Secure the motor case and stator with retaining screws ...

Page 84: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 84 ...

Page 85: ...pair Manual 85 Control Module Installation and Assembly 1 Route the saw motor and vacuum motor conductors through the control module base 2 Secure the control module base to the gear housing 3 Attach the saw motor ground wire to the gear housing ...

Page 86: ...ed circuit board in the control module base 5 Connect the saw motor and vacuum power cord connections to the printed circuit board NOTE VERIFY CONNECTIONS WITH ELECTRICAL DIAGRAM 6 Connect electrical connections to the ON OFF switch NOTE VERIFY CONNECTIONS WITH ELECTRICAL DIAGRAM ...

Page 87: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 87 7 Place control module cover ...

Page 88: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 88 ...

Page 89: ...ols com Repair Manual 89 Arbor Assembly Installation 1 Apply general purpose grease to the blade shaft assembly output gear 2 Ensure the gear housing pocket for the blade shaft assembly is free of debris 3 Slide the blade shaft assembly ...

Page 90: ...r Manual 90 4 Slide the felt seal and the seal pad into the gear housing slot 5 Slide the spindle lock and button into the compress spring and install into the gear housing 6 Rotate the blade shaft assembly so that it lines up with the gear housing ...

Page 91: ...ply Medium BLUE Loctite on the screws to secure the blade shaft assembly on to the gear housing 8 Secure the blade shaft assembly on to the gear housing 9 Rotate the blade assembly shaft by hand to verify it rotates freely Verify the Armature fan blades also rotate ...

Page 92: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 92 ...

Page 93: ...ir Manual 93 Guard Guide Rail Assembly and Installation 1 Apply Medium BLUE Loctite on the screws to secure the guard guide rail on to the gear housing 2 Secure the guard guide rail on to the gear housing 3 Place the washer on the inner dust guard ...

Page 94: ...wertools com Repair Manual 94 4 Place the inner blade guard inner blade guard into the inner dust guard 5 Insert the wear washer between the inner blade guard and the inner dust guard 6 Place the washer on the blade shaft assembly ...

Page 95: ...al 95 7 Position the inner blade guard and inner dust guard into the blade shaft assembly 8 Route the guard guide rail into the inner blade guard guide rail 9 Rotate both the inner blade guard and inner dust guard 90 degrees so it rides in the guide rail ...

Page 96: ...om Repair Manual 96 10 Insert the wear washer between the inner dust guard and the blade shaft assembly 11 Attach the guard link arm to the motor pivot mount 12 Place the blade shaft assembly retaining plate and secure with retaining screws ...

Page 97: ... 274 7744 iQMS362 www iqpowertools com Repair Manual 97 13 Route the vacuum hose in the support arm 14 Insert the saw power cord into the support arm cover 15 Secure the saw power cord with the cord clamps ...

Page 98: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 98 1 Connect the vacuum hose on to the inner dust guard ...

Page 99: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 99 Blade Installation 1 Install the inner blade flange 2 Install the iQ Masonry Blade 3 Install the outer blade flange and blade Lock Nut ...

Page 100: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 100 4 Install the outer blade cover 5 Close the outer blade cover ...

Page 101: ...QMS362 ADJUSTMENTS Sliding Table Upper and Lower Roller Check and Adjustments 1 Remove the sliding table from the track and lay it on the stand with the rollers facing up 2 Clean the rolling table wheels with Scotch Brite 3 Clean the table track with Scotch Brite ...

Page 102: ...4 iQMS362 www iqpowertools com Repair Manual 102 4 Wipe the table track with a lightly damp cloth 5 Insert the sliding table back into the saw stand 6 Check the table for stability by depressing all four 4 corners ...

Page 103: ...62 www iqpowertools com Repair Manual 103 7 Push the sliding table to the forward mechanical stops 8 Depress the area still supported by the table track to check for wobble 9 Pull the sliding table back to the table stop ...

Page 104: ...lling table and place it on the stand with the rollers facing up with the front POINTY END of the table on the right side 12 Place the long side of a square in the valley of the larger lower guide rollers 13 Verify all three 3 lower guide rollers are on the same plane by placing straight edge in the valley of all three 3 lower guide rollers and moving the straight edge back and forth Verify all th...

Page 105: ...ust the eccentric to raise or lower the center lower guide roller as needed 16 Verify all three 3 lower guide rollers are on the same plane by placing straight edge in the valley of all three 3 lower guide rollers and moving the straight edge back and forth Verify all three 3 lower guide rollers rotate simultaneously Repeat previous step until satisfied 17 Flip the rolling table so the front POINT...

Page 106: ...ers since the rolling table is upside down 19 Loosen All three 3 lower guide rollers so the eccentrics may be adjusted and the wheel hold its position 20 Adjust each lower roller so the lower guide roller is at its lowest position when the table is installed in the saw stand 21 Verify all three 3 lower guide rollers are on the same plane Repeat previous step until satisfied ...

Page 107: ...uide roller spins freely the eccentric will need to be adjusted up If the upper guide roller does not turn the eccentric will need to be adjusted down The upper guide roller should contact the upper end of the channel with slight friction for proper adjustment REPEAT for ALL Six 6 sliding table upper rollers 24 Push the sliding table forward to the mechanical stop and check adjustment by depressin...

Page 108: ... 108 25 Pull the sliding table back to the table stop and check adjustment by depressing rear section of the table Play should be very minimal 26 Remove the table and tighten all six 6 upper guide wheels making sure the eccentric stays in the same position ...

Page 109: ...e into the stand and check the gap between the stand and rolling table on the LEFT side of the stand Verify the distance is consistent from front to back of the sliding table 2 Loosen all six retaining screws that secure the rail to the stand 3 Insert the short arm of a square into the gap between the stand and the sliding table ...

Page 110: ...rubber mallet while the square is still in place to ensure the rolling table is parallel with the stand 5 Tighten the inner most retaining screws for the rail to the stand starting with the retaining screw just behind the vacuum motor 6 Then tighten the screw just in front of the vacuum motor ...

Page 111: ...m Repair Manual 111 7 Then tighten the screw just behind the first screw tightened 8 Then tighten the screw in front of the second crew tightened 9 Push the sliding table forward so the front lower guide wheel is on the edge of the rail guide ...

Page 112: ... iqpowertools com Repair Manual 112 10 Tighten the retaining screw on the front edge 11 Pull the sliding table back so the rear lower guide wheel is on the edge of the rail guide 12 Tighten the retaining screw on the back edge ...

Page 113: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 113 13 Re Check the gap on the left side by rolling the table back and forth 14 Verify the blade has proper clearance on both sides of the channel ...

Page 114: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 114 ...

Page 115: ... 1 Lower and lock the cutting arm in the down position 2 Place the inside edge of the long arm of the square against the edge of the saw blade and the outer edge of the short arm of the square along the back fence of the sliding table 3 Ensure the edge of the square is firmly against the blade segments ...

Page 116: ...ing table fence The gap should be less than 016 inches or 0 4 millimeter 5 Remove the extension if it is installed 6 Place the inside edge of the long arm of the square against the opposite edge of the saw blade and the outer edge of the short arm of the square along the back fence of the sliding table ...

Page 117: ...com Repair Manual 117 7 Ensure the edge of the square is firmly against the blade segments 8 Check the gap on the corner of the sliding table fence The gap should be less than 016 inches or 0 4 millimeter 9 Remove the Support Arm Back Cover ...

Page 118: ...e table Tighten adjustment screw to reduce the gap on the left side of the table Loosen adjustment screw 12 Repeat Steps 41 43 and Steps 45 47 until the gap on both the left and right side are less than 016 inches or 0 4 millimeter 13 Once the gaps on the left and right side are within acceptable tolerance Tighten the Pivot Arm retaining screws on the side of the Support Arm Cover ...

Page 119: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 119 14 Install the Support Arm Back Cover ...

Page 120: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 120 ...

Page 121: ...n Clearance Check and Adjustment 1 Check sliding table and vacuum intake where the table first enters 2 Adjust so that gap between table and vacuum suction is about 1 32 inch or 03125 inch or 7 9375 millimeter 3 It should appear as though the sliding table and the vacuum suction are touching ...

Page 122: ...cuum suction set screw until the gap between the sliding table and the vacuum suction is 1 32 inch or 03125 inch or 79375 millimeter 6 Push and pull the sliding table back and fourth to check for smoothness Make necessary adjustments 7 Tighten final setting on both screws by holding the set jamb nut and tightening the set screw ...

Page 123: ...iQMS362 www iqpowertools com Repair Manual 123 Vacuum and Seal Check 1 Connect the vacuum to an extension cord connected to a wall outlet 2 Release the dust tub 3 Verify the dust tub is still attached to the vacuum ...

Page 124: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 124 4 Engage the dust tub 5 Disconnect the vacuum from the extension cord connected to a wall outlet ...

Page 125: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 125 WIRING DIAGRAM ...

Page 126: ...888 274 7744 iQMS362 www iqpowertools com Repair Manual 126 IQMS362 WIRING DIAGRAM WITH UPDATED STATOR ...

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