IQ Power Tools iQMS362-CE Operator'S Manual Download

Page: 36 / 40

iQMS362 CE

Operator’s Manual

888-274-7744

www.iqpowertools.com

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BE SURE TO FOLLOW SAFETY RULES AND INSTRUCTIONS.

MANY COMMON PROBLEMS CAN BE SOLVED EASILY BY UTILIZING THE CHART BELOW.

FOR MORE SERIOUS OR PERSISTENT PROBLEMS, CONTACT IQ POWER TOOLS AT 1-(888)274-7744.

TROUBLE! SAW WILL NOT START

WHAT’S WRONG?

WHAT TO DO

1. Saw not plugged in

1. Plug in saw

2. Cord is damaged

2. Have cord replaced by authorized service center

3. Brushes worn out

3. Have brushes replaced by authorized service center

4. Upper guard is not well locked

4. Have the upper guard locked.

5. PRCD should be reset every time plug is disconnected 5. Reset the PRCD

TROUBLE! SAW MAKES UNSATISFACTORY CUTS

WHAT’S WRONG?

WHAT TO DO

1. Dull cutting blade

1. Replace cutting blade

2. Blade not cutting

2. Use dressing stone

3. Build up on cutting wheel

3. Use dressing stone to remove build up

4. Incorrect cutting wheel for work being done

4. Change the cutting wheel

TROUBLE! CUTTING WHEEL DOES NOT COME UP TO SPEED

WHAT’S WRONG?

WHAT TO DO

1. Extension cord too small of a wire gauge or too long 1. Replace with adequate size cord
2. Low house voltage

2. Contact your electric company

TROUBLE! MACHINE VIBRATES EXCESSIVELY

WHAT’S WRONG?

WHAT TO DO

1. Stand or bench on uneven floor

1. Reposition on flat level surface

2. Damaged saw cutting wheel

2. Replace cutting wheel

TROUBLE! DOES NOT MAKE ACCURATE CUTS

WHAT’S WRONG?

WHAT TO DO

1. Cutting guide not secure to fence

1. Check and adjust

2. Cutting wheel is not square to fence

2. Check and adjust

3. Cutting wheel is not perpendicular to table surface 3. Check and adjust
4. Work piece moving

4. Use edge guide

TROUBLE! LOSS OF VACUUM SUCTION

WHAT’S WRONG?

WHAT TO DO

1. Vacuum motor not running

1. Check vacuum and motor plug

2. Filter plugged

2. Spin filter cleaning knob

TROUBLESHOOTING GUIDE

15.1

Summary of Contents for iQMS362-CE

Page 1: ...ne Utilisez le code QR pour télécharger le manuel d utilisation de l iQMS362 dans votre langue Utilizzare il codice QR per scaricare il manuale dell operatore iQMS362 nella propria lingua Gebruik de QR code om de iQMS362 bedieningshandleiding in uw taal te downloaden Brug QR kode til at downloade brugervejledningen til iQMS362 på dit sprog Verwenden Sie den QR Code um das iQMS362 Benutzerhandbuch ...

Page 2: ...MS362 CE to which this declaration applies complies with these normative documents Machinery Directive 2006 42 EC and conforms to the following EN standard EMC Directive 2014 30 EU EN 12418 2000 A1 2009 EN ISO 12100 2010 Year of affixing CE marking 2018 Signature Name Surname Paul Guth Position Title VP Product Development Date 10 01 2018 DECLARATION ...

Page 3: ...ng Table Blade Installation Safety Personal Protective Equipment Electrical Safety Personal Safety Machine Care Operating Before You Start Basic Working Techniques General Maintenance Vacuum And Filter Maintenance Cleaning The Filter and Emptying Dust Tray Changing The Filter Replacing The Carbon Brushes Changing The Louvers Adjustments Adjusting The Top Slot Adjusting The Rolling Table Upper Roll...

Page 4: ...tor or damage to the surroundings if the instructions in the manual are not followed Used if there is a risk of injury to the operator or damage to the surroundings if the instructions in the manual are not followed Used if there is a risk of damage to materials or the machine if the instructions in the manual are not followed NOTICE 1 1 Always wear hearing protection Always wear protective goggle...

Page 5: ...oved cutting wheels KEY SYMBOLS SAFETY RULES 1 2 Additional Safety Warnings every 30 minutes approx 150 L F of cutting or at the end of each day before transport 50 L M This product can expose you to chemicals including Cobalt Lead and Silica Dust which are known to the State of California to cause cancer or birth defects or otherreproductive harm For more information go to www p65Warnings ca gov ...

Page 6: ...l increase the risk of electric shock D Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damages or entangled cords increase the risk of electric shock E When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of elec...

Page 7: ...ting the power accidentally D Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users E Maintain power tools accessories Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power too...

Page 8: ...ly Supervisors and operators must have read and understood the Operator s Manual They must be aware of The machine s safety instructions The machine s range of applications and limitations How the machine is to be used and maintained Local regulations could restrict the use of this machine Find out what regulations are applicable where you work before you start using the machine INTRODUCTION The M...

Page 9: ...om English WHAT IS WHAT 1 Dust Tray Lift Lever 2 Transport Handle Lock 3 Cutting Guide 4 Rolling Table Lock Knob Front side 5 Rolling Table 6 Handle 7 Blade Guard 8 Dust Guard 9 Blade 10 Filter Spin Knob 11 Filter Cover 12 X Stand 4 1 1 2 3 4 7 6 8 9 11 10 12 5 ...

Page 10: ...ertools com English 13 Dust Tray 14 Vacuum Motor 15 Wheels 16 Support Arm 17 Lock Down Knob WHAT IS WHAT 18 Power Switch 19 Extension Table 20 X Stand Lock Release Trigger 21 Transport Handle 22 GFI Switch PRCD Backside 4 2 13 14 15 16 17 19 20 21 18 22 ...

Page 11: ...iqpowertools com English Top 4 3 WHAT IS WHAT Front 23 Transport Handle 24 Blade Lock Button 25 Handle 26 Power Switch 27 Extension Table Lock Knob 28 Table Lock Lever 29 Cyclones 30 Top Slot 31 Blade Assembly Wrench Back 25 24 23 27 28 30 29 31 26 ...

Page 12: ...ely sliding up and over cutting material NEVER USE THE MACHINE WITHOUT A GUARD NOR WITH A DEFECTIVE GUARD ALWAYS CHECK THAT THE GUARD IS CORRECTLY FITTED BEFORE STARTING THE MACHINE IT IS NOT PERMITTED TO EXPOSE THE BLADE MORE THAN 180 DEGREES WITHOUT PROTECTION WARNING WARNING SHUT DOWN THE MACHINE AND DISCONNECT THE POWER PLUG MACHINE S SAFETY EQUIPMENT MACHINE POWER SWITCH To start the machine ...

Page 13: ... that is engineered to cut masonry concrete and stone products Blade selection should be made according to the material being cut Ask your local dealer for help in choosing the right product NOTE Machines are designed for use with rotating diamond cutting off wheel with a continuous rim and or segmented rim Only iQ blades in 420 OD are allowed BLADE VIBRATIONS The blade can become out of round and...

Page 14: ...MS362 CE Operator s Manual 888 274 7744 www iqpowertools com English ASSEMBLING TOOLS REQUIRED FOR ASSEMBLY 7 1 A 19mm Wrench B iQ Blade Wrench Included A B C D C Phillip Screwdriver D 19mm Socket Ratchet ...

Page 15: ...NBOXING AND ASSEMBLING Open the top of the box Remove top layer of foam with parts and set aside Remove main frame assembly and place on a flat horizontal and stable surface preferably a workbench to prevent the equipment from tipping or sliding during assembly IMPORTANT ASSEMBLY STEP REMOVE SCREW AND SHIFT HOLE TO LINE UP WITH V GROOVE AND INSTALL 4 FRAME MOUNTING SCREWS 2 ON EACH SIDE ASSEMBLING...

Page 16: ...t on each side INSTALLING THE WHEELS Insert 1 2 inch bolt into wheel then insert into wheel mount hole Install 1 2 inch nut onto bolt and tighten MOUNTING THE X STAND Remove screw from frame A on each side Position frame tube to align with V Notch Install 4 mounting screws 2 on each side Rotate spring hook end to engage linkage rod ...

Page 17: ...r vacuum hose onto dust guard inlet MOUNTING THE SUPPORT ARM Remove the support arm saw motor head from box and packaging Install the support arm onto the left rear support arm mounting surface by lining up the pins Install the 4 Allen screws Tighten all 4 screws finger tight Securely tighten the 4 Allen screws with supplied Allen wrench ASSEMBLING 7 4 ...

Page 18: ...OR POWER The vacuum power supply cable from the support arm needs to be routed through the cable retainer Secure the On Off box by installing the front retaining screws first Do not tighten until all retaining screws are installed Install the rear retaining screws Tighten all retaining screws MOUNT THE ON OFF SWITCH BOX Mount the On Off box in the area in front of the vacuum below the iQMS362 labe...

Page 19: ...screws into handle and tighten ASSEMBLING THE TABLE EXTENSION Remove the table extension from packaging Insert the extension shafts into the right side of rolling table With a Phillips screwdriver install screws in each end of extension shaft to secure INSTALLING THE ROLLING TABLE Put the Remove Table Lock lever in the down position This allows the rolling table to be installed or removed 7 6 ...

Page 20: ...il the 2nd and 3rd notch wheel rollers are on the guide rail Put the remove table lock lever in the up position The remove table lock lever should remain in the up position for normal operation The remove table lock lever should only be put in the down position for table removal and maintenance IF THE REMOVE TABLE LOCK LEVER IS LEFT IN THE DOWN POSITION INADVERTENTLY THIS COULD CAUSE DAMAGE AND OR...

Page 21: ...Loosen the blade guard screw 1 and 2 Open outside blade guard by tilting exposing blade shaft nut and flange washer Remove the blade shaft nut and outside flange washers Note the Q Drive shaped blade shaft The IQMS362 must be used with the specially designed 16 5 420mm dry cutting blade with Q Drive Arbor hole The Q Drive Arbor hole shape without bushing also fits a standard 1 25 4mm round blade s...

Page 22: ...7744 www iqpowertools com English Insert blade into dust guard and line up Q arbor hole Press blade lock Tighten blade screw Secure guard to avoid interlock switch from being false triggered and shut down the machine BLADE INSTALLATION 8 2 ...

Page 23: ...VED HEARING PROTECTION WARNING THERE IS ALWAYS A RISK OF CRUSH INJURIES WHEN WORKING WITH PRODUCTS CONTAINING MOVING PARTS WEAR PROTECTIVE GLOVES TO AVOID BODY INJURIES PERSONAL PROTECTIVE EQUIPMENT You must use approved personal protective equipment whenever you use the machine Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident...

Page 24: ...osition before connecting the machine to a power source WARNING WHEN CLEANING THE MACHINE MAKE SURE TO AVOID WATER ENTERING THE ELECTRICAL SYSTEM AND THE MOTOR UNIT WATER CAN CAUSE DAMAGE TO THE MACHINE OR SHORT CIRCUIT Do not modify the plug If it will not fit the outlet have a proper outlet installed by a qualified electrician Make sure local regulations and ordinances are followed EXTENSION COR...

Page 25: ... on the machine Stand upright Keep distance between your face and the cutting blade Place both hands on the work piece as far away from the cutting blade as possible If plunge function is used place one hand on the cutting handle MACHINE USE AND CARE This machine is designed and intended for cutting concrete and stone All other use is improper Experience is very important when running the machine ...

Page 26: ...TTING OPERATION The cutting head should be left in the lock down position for typical cutting CHOP CUTTING When cutting oversized material it is recommended that the operator keep the blade as low as possible to direct dust into the louvers WARNING OPERATING THE MACHINE IN SITUATIONS WHERE DUST COLLECTION IS LIMITED FOR PROLONGED PERIODS CAN CREATE DUSTY AND POTENTIALLY HAZARDOUS WORK ENVIRONMENT ...

Page 27: ...ith the saw motor start The system is designed to operate for 50 linear meters of cutting before cleaning filter or emptying dust tray Slide dust tray out Emptydustintobagorsealedcontaineranddisposeproperly Emptydustcollectiontrayafter50linearmetersofcuttingor attheendofeachdaybeforetransport 11 1 CLEANING THE FILTER AND EMPTYING DUST TRAY Spin filter three times every 30 minutes of cutting or at ...

Page 28: ...ab out B of filter cleaning tab bracket Slide new filter cleaning tab into filter cleaning tab bracket Install new filter into filter housing Rotate filter slightly as it is inserted over filter spindle Install filter cover and screws Install filter spin knob VACUUM AND FILTER MAINTENANCE WARNING WHILEDOINGMAINTENANCEONTHIS MACHINETHEREISAPOTENTIAL EXPOSURETODUSTWHICHMAYCONTAINHAZARDOUS MATERIAL P...

Page 29: ...A and B are located on the front and back side of the motor Loosen carbon brush retainer cap with standard screwdriver Remove carbon brush retainer cap Remove carbon brush Inspect carbon brush and replaced it necessary Install carbon brush making sure to align tabs into slots Tighten carbon brush retainer cap to secure INSPECTING AND REPLACING THE CARBON BRUSHES WARNING MAKE SURE CUTTING BLADE COM...

Page 30: ...RS To change the louvers remove the table and set it on a secure surface with the wheels up Each section of plastic louver has a loop retainer that slips over a tab on the table louvers With light pressure lift up plastic loop and push down to release Repeat this process at each end of each louver REPLACING THE LOUVERS Start with the back plastic louver With the table right side up line the plasti...

Page 31: ...ROLLING TABLE LOUVERS IS CRITICAL TO MAINTAIN VACUUM AND GOOD DUST COLLECTION 12 1 ADJUSTING THE ROLLING TABLE UPPER ROLLER With Allen wrench secure axle cam screw V loosen axle nut W With Allen wrench turn axle cam screw till there is a slight resistance when rotating upper roller by hand While holding Allen wrench and axle cam screw in position tighten axle nut to secure Follow the same procedur...

Page 32: ...ing screws X Access screws from underneath left side rail VERSION 1 WITH ADJUSTER CAM Position the guide rail adjuster cam screws Y until the blade is squared to the cutting fence A through the full motion of the rolling table front to back When the guide rail is in correct position tighten the six rail mounting screws X VERSION 2 WITHOUT ADJUSTER CAM Adjust Rolling Table position until blade is s...

Page 33: ...D TO LOWER X STAND To release X Stand slide handle right and pull in To lower X Stand press X Stand release trigger and push down Ease X Stand down till latches lock Keep handle pressed until in full raised position A WARNING THERE IS ALWAYS A RISK OF CRUSH INJURIES WHEN WORKING WITH PRODUCTS CONTAINING MOVING PARTS WEAR PROTECTIVE GLOVES TO AVOID BODY INJURIES 13 1 WARNING THERE IS ALWAYS A RISK ...

Page 34: ...portation in order to avoid transport damage and accidents Ensure that the rolling table is locked and that the extension table is locked in its inner position Store the equipment in a lockable area so that it is out of reach of children and unauthorized persons For transport and storage of Blades see the section Blades Lift the machine at the short ends TRANSPORT INSTRUCTIONS Make sure the table ...

Page 35: ... transport A Storage Recommended Storage Position Do not transport or store in vertical position Damage or misalignment could occur if transported or stored in vertical position 14 2 TRANSPORTING WARNING THE IQMS362 IS A PRECISION CUTTING TOOL PROPER CARE DURING TRANSPORT AND STORAGE IS IMPORTANT TO MAINTAIN FACTORY SETTINGS AND CUTTING PERFORMANCE WARNING MISHANDLING OF THIS PRODUCT COULD VOID WA...

Page 36: ...ld up on cutting wheel 3 Use dressing stone to remove build up 4 Incorrect cutting wheel for work being done 4 Change the cutting wheel TROUBLE CUTTINGWHEELDOESNOTCOMEUPTOSPEED WHAT S WRONG WHAT TO DO 1 Extension cord too small of a wire gauge or too long 1 Replace with adequate size cord 2 Low house voltage 2 Contact your electric company TROUBLE MACHINEVIBRATESEXCESSIVELY WHAT S WRONG WHAT TO DO...

Page 37: ... 68 SHIPPING WEIGHT KG 85 SIZE W x H x L MM 813 x 1016 x 1092 SHIPPING DIMENSIONS W x H x L MM 762 x 610 x 1219 VACUUM MOTOR POWER W 500 FREQUENCY HZ 50 60 VOLTAGE 230V dm 3 s 47 TECHNICAL DATA SOUND A WEIGHTED SOUND PRESSURE LEVEL MEASURING NO LOADING POSITION 1 5 LPA 92 1 dB A LOADING POSITION 1 5 LpA 91 9 dB A THE UNCERTAINTIES KPA 4 0 dB A WEIGHTED SOUND POWER LEVEL MEASURING NO LOADING CALCUL...

Page 38: ...iQMS362 CE Operator s Manual 888 274 7744 www iqpowertools com English WIRING DIAGRAM 17 1 ...

Page 39: ...r transportation related costs or expenses in connection with any defective products replacements or components that are returned to iQ Power Tools facility or any authorized repair station WARRANTY Parts and labor needed to maintain products and the replacement of components due to normal wear and tear are the purchaser s responsibility and are not covered by this Warranty All products or compone...

Page 40: ...888 274 7744 WWW IQPOWERTOOLS COM ...

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