IPSO DR30 Owner'S Manual Download Page 25 | Manualshive

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Page 25

DIRECT SPARK

IGNITION OPERATION

FLOW CHART

The DSI module is powered by a 24 volt AC supplied by a step-down transformer in
series with eight safety interlocks:

A. Timer Switching Device (1)
B. Main Door and Lint Door Switches (2)
C. Sail Switch (1)
D. Under Basket and Burner Housing Thermal Safety Switches (2)
E . Variable Thermostat (1)
F . Push to Start Switch (1)

THERMOSTAT CALLS

FOR HEAT

IGNITION CYCLE

BEGINS, GAS VALVE

ON

MAIN BURNER FLAME

DETECTED

CONTROL LOCK-OUT

RESET POWER

REQUIRES A MANUAL

RESET (Opening/closing

door, power switch ON/

OFF)

SPARK IGNITION OFF

FLAME MONITOR ON

GAS VALVE ON

FLAME IS LOST DUE
TO POWER OUTAGE,

DOOR OPEN

NO

YES

NO

FLAME IS ON UNTIL

THERMOSTAT OR

TIMER IS SATISFIED

YES

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Summary of Contents for DR30

Page 1: ... Installationinstructions Operatinginstructions Maintenance OWNER S MANUAL 30 lb DR LAUNDRY DRYER IPSO USA 3101 South Haven Highway 77 Suite A Panama City FL 32405 Phone 850 271 8486 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER MAN DR2030 ECN5652 9 99 D0566 DR30 USA ...

Page 2: ...l occupants Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING In the event the user smells gas odor instructions on what to do must be posted in a prominent location This informa...

Page 3: ... apparell __ QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer d apparell Ne touchez a aucun interrupteur Ne pas vous servir des telephones se trouvant dans le batiment ou vous vous trouvez Evacuez la piece le batiment ou la zone Appelez immediatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz a...

Page 4: ...ps wrinkles from setting in and reduces the possibility of spontaneous combustion WARNING Be Safe shut main electrical power and gas supply off externally before attempting service WARNING Never use drycleaning solvents gasoline kerosene or other flammable liquids in the dryer FIRE AND EXPLOSION WILL OCCUR NEVER PUT FABRICS TREATED WITH THESE LIQUIDS INTO THE DRYER NEVER USE THESE LIQUIDS NEAR THE...

Page 5: ...ubles to adjust remove or replace defective equipment or a part nor does it include any responsibility for transportation expense which is involved therein The warranty of IPSO is contingent upon installation and use of its equipment under normal operating conditions The warranty is void on equipment or parts that have been subjected to misuse accident or negligent damage operated under loads pres...

Page 6: ...uirements 20 Dryer Installation with Separate Exhaust 21 Exhaust and Venting 22 Rules for Safe Operation of Dryer 23 Direct Spark Ignition Operation 24 25 General Maintenance 26 27 Operating Instruction for Double Timer 28 PARTS 29 43 Front View 29 Front Panel Assembly 31 Wire Box Assembly 33 Lint Door Assembly 35 Rear View 37 Basket Bearings Sheave Assy 39 Idler Assembly 41 Gas Heating Unit Assem...

Page 7: ...e following symbols are used in this manual and or on the machine NOTE On Marche Ein Conectado Off Arrêt Aus Desconectado Hot Do Not Touch Heiß Nicht Beruhren Haute temperature Ne pas toucher Caliente no tocar Start Demarrage Start Arranque de un movimiento Emission of heat in general Emission de chaleur en general Warmeabgabe allgemein Emisión de calor Cooling Refroidissement Kühlen Enfriamiento ...

Page 8: ...ts pulleys and motors The installation clearance from all combustable material is 0 ceiling clearance for the first 4 102 mm from the front of the dryer After the first 4 102 mm the ceiling clearance required is 6 153 mm The rear clearance required is 0 and the side clearance is 1 26mm Before operating dryer open basket door and remove blocking between front panel and basket Read the instruction t...

Page 9: ...d be removed daily or as required to prevent an over accumulation IMPORTANT Provide adequate clearance for air openings into the combustion chamber Permanent press durable press and other modern day fabrics require the care that your dryers now provide At the end of the drying cycle a timed Cool Down control automatically takes over and continues the rotation of the fan and basket without heat unt...

Page 10: ... F m f c 5 2 6 m 3 6 0 1 3 h r e t e m a i D s e h c n i 8 m m 3 0 2 s r e y r D c i r t c e l E n n o C c i r t c e l E g n i s r e v e R n o N g n i s r e v e R V 8 0 2 H P 3 0 6 A 7 6 A 8 6 V 0 4 2 0 2 2 H P 3 0 6 0 5 A 0 6 5 5 A 0 6 5 5 V 5 1 4 0 8 3 H P 3 0 5 A 7 3 4 3 A 6 3 3 3 V 0 8 4 H P 3 0 6 A 0 3 A 1 3 s r e y r D s a G m a e t S n n o C c i r t c e l E g n i s r e v e R n o N g n i s r...

Page 11: ...Page 11 DR30 Dryer Dimensions Gas Illustration ...

Page 12: ...clamp and the yellow green grounding wire PE should be connected to the grounding clamp Dryers must be electrically grounded by a separate 14 or larger green wire from the grounding terminal within the Service Connection Box to a cold water pipe In all cases the grounding method must comply with local electrical code requirements or in the absence of local codes with the National Electrical Code A...

Page 13: ... is used in combination with a weighing platform the gas supply pipe has to be made of flexible material to allow the weighing system to keep moving freely I It is important to work with the right gas pressure see technical remarks in order to obtain a good ignition heating and consequently a good operation in general After the gas supply has been connected the gas tap in the dryer should be turne...

Page 14: ...heck the altitude of dryer 4 Check with utilities company for proper gas pressure and gas supply line 5 Natural Gas Only Check the gas pressure inlet supply to dryer 11 inches water column 27 4 mbar maximum Manifold Pressure 3 5 inches water column 8 8 mbar pressure 6 L P Gas Only Manifold pressure 13 inches water column 32 4mbar maximum CAUTION Lowgaspressureandintermittentgaswillcause gasignitio...

Page 15: ...ly piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 04 bar The dryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 04 bar ...

Page 16: ...nces should be connected upstream from the loop WARNING LIQUIFIED PETROLEUM GASES ONLY A gas pressure regulator for liquified petroleum gases is not furnished on gas heated clothes dryers This regulator is normally furnished by the installer In accordance with American Gas Association AGA standards a gas pressure regulator when installed indoors must be equipped with a vent limiter or a vent line ...

Page 17: ...300000 330000 350000 380000 400000 430000 450000 480000 504000 550000 605000 650000 705000 750000 806000 850000 907000 960000 1000000 3 4 3 4 3 4 3 4 3 4 3 4 1 1 1 1 1 4 1 1 4 1 1 2 1 1 2 1 1 2 2 2 2 2 2 2 2 2 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 3 3 3 3 3 3 4 3 4 3 4 1 1 1 1 1 1 1 4 1 1 4 1 1 2 1 1 2 2 2 2 2 2 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 3 3 3 3 3 3 3 1 2 3 1 2 ...

Page 18: ...pes entering multiple exhaust pipe See chart below DR30 No of Dryers Duct Diameter in inches in cm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 8 12 14 16 18 20 22 23 24 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 20 30 25 41 46 51 56 58 61 66 68 71 73 76 78 81 84 86 89 91 94 97 99 100 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Exhaust Booster Fan Power Supply to Fan RelayC...

Page 19: ...for the first 4 102 mm from the front of the dryer After the first 4 102 mm the ceiling clearance required is 6 153 mm the rear clearance required is 0 and the side clearance is 1 26 mm 5 Heat loss into laundry room from dryer fronts only is about 60 Btu hr per square foot 15 kcal hr per 0 1m 6 Flange mounted belt driven tube axial fan Fan must run when one or more dryers are running See suggested...

Page 20: ... 125 125 56 7 2000 3400 12 305 384 2477 C 150 150 68 2250 3825 12 305 432 2787 HD175 175 79 4 2780 4726 12 305 534 3445 HD190 190 86 2 3000 5100 12 305 576 3716 WMC HD20 20 9 1 450 765 6 153 87 561 WMC HD30 30 13 6 625 1063 8 203 120 774 WMC HD50 50 22 7 700 1190 8 203 135 871 WMC HD75 75 34 750 1275 8 203 144 929 Notes 1 The Model C 30 ST has 2 pockets per dryer each pocket has the above listed c...

Page 21: ...osure plenum with service door This separates the dryer air from the room comfort air If dryers use room air instead of outside air additional heat loss can be another 25 Btu hr 6 3 kcal hr for each cubic foot per minute cfm 03m min used 3 The installation clearance from all combustible material is 0 ceiling clearance for the first 4 102 mm from the front of the dryer After the first 4 102 mm the ...

Page 22: ...xhaust each dryer separately 4 Do not install wire mesh or other restrictions in the exhaust duct 5 Use clean outs in the exhaust duct and clean periodically when needed 6 Never exceed 0 3 inches 8 mbar water column static pressure in the exhaust duct 7 Inside surface of the duct must be smooth 8 Recommend pop rivets for duct assembly FOR BEST DRYING 1 Make up air from outside the building may ent...

Page 23: ...aning aids Heed any warnings or precautions 7 Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable Glass fibers break and can remain in the dryer and could cause skin irritation if they become mixed into other fabrics 8 Reference Wiring diagrams are located on the rear cover of the dryer cabinet 9 The dryer must not be installed or stored in an area where i...

Page 24: ... Recovery from a safety lockout requires one of the following A Opening the main door thus interrupting power to the DSI module and allowing dryer diagnostic trouble shooting B Disconnecting the entire dryer from a power source using a circuit breaker as a switch 4 By closing the main door the ignition circuit will be restored for another trial of the ignition circuit 5 Once the thermostatic contr...

Page 25: ...l Switch 1 D Under Basket and Burner Housing Thermal Safety Switches 2 E Variable Thermostat 1 F Push to Start Switch 1 THERMOSTATCALLS FORHEAT IGNITIONCYCLE BEGINS GASVALVE ON MAINBURNERFLAME DETECTED CONTROLLOCK OUT RESETPOWER REQUIRESAMANUAL RESET Opening closing door power switch ON OFF SPARK IGNITION OFF FLAMEMONITORON GASVALVEON FLAME IS LOST DUE TOPOWEROUTAGE DOOROPEN NO YES NO FLAMEISONUNT...

Page 26: ...djust tension by movement of Idler Bracket Lubricate basket shaft bearings once every two months using six grams of high temperature grease Do not over grease 5 Electric motor Keep motor clean and dry Motors are packed with sufficient grease for 10 years normal service After that bearings and housing should be cleaned and repacked one third full with Chevron Grease No SR1 2 See label on motor for ...

Page 27: ...Keep dryer area clean and free of gasoline combustible materials and other flammable liquids or vapors 9 Do not obstruct the flow of combustion make up air and ventilating air 10 Check gas pressure periodically General Maintenance GENERAL MAINTENANCE continued ...

Page 28: ...perature synthetic blends including a mixed wash load LOW HEAT 135 F 58 C exhaust temperature delicate sheer fabrics 5 Press the push to start button to start the drying cycle The heat or drying light will stay on until the drying cycle is completed 6 At the end of the drying cycle the cool down cycle will automatically count down until all time runs out The cool down light will stay on until the ...

Page 29: ...tch door 8 CA 11991 0 Right sweepsheet 9 CA 11991 0 Left sweepsheet gas elec 9 CA 13087 0 Left sweepsheet steam Ref Part No Description No 10 CB36 Screw hex 1 4 20 X 1 2 11 TU2846 Lockwasher 1 4 medium 12 TU2847 Washer 1 4 13 CA 10567 0 Lint frame 13 CA 13033 0 LintScreen 14 TU3211 Leveling bolt 15 TU7733 Screw self drilling 8 18 X 1 2 16 CSA 01528 0 Support filter 17 CSA 01388 0 Insulation side W...

Page 30: ...01578WH Control door assy Simple microprocessor 1 CSA 01408WH Control door assy Double timer 2 CA 00856 0 Trim Control door 3 LA 11941 0 Cam lock Control door 4 LA 00121 0 Lock Control door 5 LA 00119 0 Key Control door 6 CA 13098 0 Gasket 7 CA 10085 0 Support rod 8 SB 00951 0 Screw Phillips 8 X 7 16 flat hd 9 SB 00971 0 Tinnerman push on fastener 10 TU7733 Screw self drilling 8 18 1 2 CONTROL DOO...

Page 31: ...2 CSA 01563WH Front panel welded assy OPL 3 TU5158 Latch catch asm 5 CA 00675 1 Insulation 6 SB 00924 0 Screw 4 40 3 8 taptite 7 SB 00938 0 Washer 4 external tooth 8 CA 00699 0 Bezel Coin box 9 ESA 00862 0 Reed switch assy 10 SB 00975 0 Screw 6 32 1 4 phillips 11 EA 00827 0 Mounting plate Reed switch FRONT PANEL ASSEMBLY 11 ...

Page 32: ...ter 5 TU3624 Screw 6 32 X 1 4 6 TU7733 Screw self drilling 8 18 X 12 7 EA 00434 0 Clip 3 8 spring 8 EA 00608 0 Grommet rubber 9 CA 13214 0 Plate 10 EA 00594 0 Thermostat HI Limit 11 SB 00828 0 Screw 8 32 X 1 2 12 TU3266 Nut brass 8 32 NOTE Items 1 thru 6 mounted in front wire box Items 7 thru 12 are mounted under the basket THERMOSTAT ASSEMBLY DOUBLE TIMER ...

Page 33: ...or assy complete 1 TUT316 Light LED 24V 2 EA 11614 0 Timer manual 24V 60 min complete 3 EA 00619 0 Switch start 4 CA 13170 0 Overlay dual timer non rev 5 CSA 01607WH Wire box door 6 SB 00865 0 Screw self drilling 6 20 X 12 7 EA 00210 0 Terminal block 8 ESA 00967 0 Wire harness not shown 9 SB 00868 0 Bushing 7 8 ...

Page 34: ... MD 00354 0 Gasket door glass straight 3 TU5158 Latch catch pin asm 5 MD 00337 0 Magnet reed switch 6 MD 00338 0 Gasket door rim 7 TU2874 Basket door handle 8 MSD 00857WH Basket door 9 TU3215 Screw 10 32 X 3 8 10 SB 00852 0 Washer 1 4 external starluck 11 SB 00921 0 Screw 1 4 20 round head 12 MD 00348 0 Hinge spacer DOOR ASSEMBLY ...

Page 35: ... CA 00833 0 Kickplate 3 SB 00949 0 Fastener plastic kickplate 4 CA 11930 0 Insulation lower frontpanel WMC30 5 SB 00915 0 Screw self drilling 10 16 X 5 8 6 TU2853 Gasket 7 CA 00646 0 Handle lint door 8 CA 00841 0 Label not part of assy 9 CA 00655 0 Trim rubrail specify 33 long 10 LA 11359 0 Cam lock 11 LA 00121 0 Lock 12 LA 00119 0 Key 13 LA 00124 0 Latch trigger For OPL models only LINT DOOR ASSE...

Page 36: ...y 1 CSA 01636 0 Galvanized basket assy 2 CSA 01434 0 Spider assy 3 TU5439 Screw cap 5 16 18 X 3 4 4 TU2814 Lock washer 5 16 5 SB 00843 0 Washer fender 3 8 X 1 1 2 6 SB 00906 0 Nut 5 16 18 stover 7 TU2814 Lock washer 5 16 9 TU7006 Shim 10 CA 13208 Basket rib support 11 DA 00445 0 Tie rod 4 req d 12 SB 00965 0 Screw button cap 5 16 18 BASKET SPIDER ASSEMBLY ...

Page 37: ...Page 37 Ref Part No Description No 1 CA 11987 0 Top panel 2 TU7733 Screw self drilling 8 18 1 2 3 CA 11936 0 Cover plate 4 CA 11975 0 Backpanel 5 TU7733 Screw self drilling 8 18 1 2 REAR VIEW ...

Page 38: ...il switch assy complete 1 CA 11854 0 Bracket sailswitch 2 SB 00955 0 Screw phillips 4 X 3 4 3 TU7733 Screw self drilling 8 18 1 2 4 CSA 01669 0 Sailswitch plate and rod assy 5 SB 00954 0 Clip twin Tinnerman 6 EA 00618 0 Microswitch AIR SWITCH ASSEMBLY ...

Page 39: ... 8 11 IB139 Screw 3 8 16 1 1 4 12 C249 Hex nut 5 16 18 13 SB 00935 0 Screw cap 5 16 18 X 3 14 DA 00421 0 Bearing flange 1 3 8 Ref Part No Description No 15 IB140 Washer 3 8 16 IB139 Screw 3 8 16 1 1 4 17 IB139 Screw 3 8 16 1 1 4 18 IB140 Washer 3 8 19 IB140 Washer 3 8 20 VSB134 Lock Washer 3 8 21 TU4787 Hex nut 3 8 16 22 VSB134 Lock Washer 3 8 23 TU4787 Hex nut 3 8 16 24 DA 00421 0 Bearing flange ...

Page 40: ...illips pancake head 7 DSA 00773 0 Fan 12 8 SB 00813 0 Nut 1 2 20 Left hand thread 9 SB 00847 0 Washer 1 O D X 505 I D 10 IB140 Washer cut 3 8 11 VSB134 Washer lock 3 8 12 TU4787 Hex nut 3 8 16 13 DA 00460 0 Seal acoustical 14 SB 00847 0 Washer 1 O D X 505 I D 15 DA 00509 0 Sheave 60 cycle 1 2 bore 15 DA 00508 0 Sheave 50 cycle 1 2 bore 16 TU2473 Gasket curved 2 req d 17 TU2474 Gasket straight 2 re...

Page 41: ...2814 Lock washer 5 16 9 C249 Hex Nut 5 16 18 10 DA 00518 0 Bearing Ref Part No Description No 11 C249 Hex Nut 5 16 18 12 TU2814 Lock Washer 5 16 13 VSB130 Washer 5 16 14 SB 00935 0 Screw 5 16 18 X 3 15 VSB130 Washer 5 16 16 VSB130 Washer 5 16 17 TU5439 Screw 5 16 18 1 18 DA 11711 0 Idler shaft 19 TUD0187 Key 3 16 square 2 1 2 20 DA 00530 0 V belt pulley 2 1 2 21 DA 00525 0 Belt motor to idler pull...

Page 42: ... Varistor relay motor 7 GA 00803 0 High voltage lead ram 8 TU2490 Plug button 9 EA 00680 0 Knock out plug 10 EA 11618 0 Motor relay 3 pole 30amp 24V Ref Part No Description No 11 EA 00467 0 Terminal block 12 TU7733 Screw self drilling 8 18 X 1 2 13 TU7738 Ground lug 14 TU7733 Screw self drilling 8 18 X 1 2 15 SB 00865 0 Screw self drilling 6 20 X 1 2 16 EA 00210 0 Terminal block 17 EA 00646 0 Tran...

Page 43: ...5 16 18X3 4 11 VSB130 Washer 5 16 12 390501053 Elbow 1 2 13 OP308 Nipple 1 2 X 4 Ref Part No Description No 14 OP314 Union gas pipe 15 GSA 00508 0 Manifold assy 16 TU7733 Screw self drilling 8 18X1 2 17 TU7733 Screw self drilling 8 18X1 2 18 EA 00245 0 Thermostat HI LIMIT 3300 19 TU7733 Screw self drilling 8 18 X 1 2 20 CA11028 0 Bracket thermostat 21 GA 00761 0 Gas orifce specify size 22 TU3266 H...

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