IPM IP02 Series Operationing Manual With Parts Identification Download Page 3

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TABLE OF CONTENTS

1.0 SAFETY WARNINGS

2.0 INSTALLATION

2.1 Installation procedures

3.0 OPERATION

3.1 Start up and adjustment of transfer pump

3.2 Shut down procedure

4.0

MAINTENANCE AND REPAIR

4.1

Air motor section disassembly

4.2

Air motor section assembly

4.3

Fluid section disassembly

4.4 Securing the fluid section to the air motor section

5.0

PARTS IDENTIFICATION

5.1

Parts drawing for air motor section of 810201,810203

5.2

Parts drawing for fluid section of 810201

5.3

Parts drawing for fluid section of 810203

5.4

Parts drawing for air motor section of 810202,810204

5.5

Parts drawing for fluid section of 810202

5.6

Parts drawing for fluid section of 810204

6.0

REPAIR KITS

7.0

TROUBLESHOOTING

8.0

TECHNICAL SPECIFICATIONS

9.0

WARRANTY AND DISCLAIMER

Summary of Contents for IP02 Series

Page 1: ...810201 810202 810203 810204 IP02 SERIES 2 1 RATIO TRANSFER PUMP OPERATIONING MANUAL WITH PARTS IDENTIFICATION IPM INC Manufactured by International Pump Manufacturing Inc ...

Page 2: ...t only be operated or serviced by properly trained individuals thoroughly familiar with the operating instructions mechanics and limitations of the equipment Notice All statements information and data given herein are believed to be accurate and reliable but are presented without guarantee warranty or responsibility of any kind expressed or implied Statements or suggestions concerning possible use...

Page 3: ...ly 14 4 4 Securing the fluid section to the air motor section 16 5 0 PARTS IDENTIFICATION 17 5 1 Parts drawing for air motor section of 810201 810203 17 5 2 Parts drawing for fluid section of 810201 18 5 3 Parts drawing for fluid section of 810203 19 5 4 Parts drawing for air motor section of 810202 810204 20 5 5 Parts drawing for fluid section of 810202 21 5 6 Parts drawing for fluid section of 8...

Page 4: ...rn or damaged parts should be re placed immediately Do not use pumps components or hose lines as leverage to move equipment to avoid damage and injury Do not alter this equipment as doing so could cause it to function incorrectly and or cause serious injury Altering this equipment in any way will also void any and all warranty guarantees from the manufacturer Material fluid compatibility Always en...

Page 5: ...cedure should be used when shutting down the pump performing general maintenance repairing a pump or other components of the system replacing components or when pumping operation is ceased 1 Close the air valve to the pump 2 Use the air bleed down valve see INSTALLATION page 8 to relieve the air pressure in the system 3 Relieve the fluid pressure by holding a grounded metal pail in contact with th...

Page 6: ... of fluid through the pump and hose Every part of the equipment must be properly grounded to prevent static electricity from generating a spark and causing the pump or system to become hazardous These sparks can cause a fire explosion property and equipment damage and serious bodily injury Ensure that the pump and all components and accessories are properly grounded and that electrical supply cord...

Page 7: ...ype and that ground continuity is maintained at all times during operation Regular checks of the hose ground resistance with a resistance meter using a suitable range and a comparison to the manufacturer s specifications will ensure that the ground is within specifications If it is not within specified limits it should be replaced immediately Solvent cleaning While cleaning the system with solvent...

Page 8: ...al installation providing a guide for your reference but many other installation methods can be used based on your specific application Some parts shown are not included but are sold separately Feel free to call your Local Distributor for assistance ...

Page 9: ...he hose or dispensing valve can be achieved by using this fluid drain valve Always use a metal valve for grounding purposes Lubrication Connect an air lubricator to help achieve maximum pump longevity The in line lubricator provides proper lubrication to the air motor during operation Next install a bleed off master air valve on the system This valve is required on your system to relieve trapped a...

Page 10: ...being worked upon When running empty the operating speed will rise rapidly increasing the chance of damage to the pump and or components During operation should the pump be found to run too fast stop it immediately and ensure the fluid supply is not too low or the drum is empty If air has gone into the system repeat the priming procedure Ensure that all air has been expelled from the lines before ...

Page 11: ...ses Place the pump in a vise or other holding device If you know that you just need to work on the air motor the pump can simply be left in the drum it is operating in 3 Clamp on the housing with the outlet hole against one of the jaws of the vice When clamping the housing either the air motor assembly or the lower tube and or foot valve can be removed Use a strap wrench to remove the air motor as...

Page 12: ...he exhaust valve plate and a crescent wrench on the flats to remove the air piston assembly Examine the spring in the air motor cap to ensure that it is not damaged or loose Examine the gasket in the air motor cap and replace as needed This gasket seals the cylinder cap to the air cylinder Also inspect the lower return spring to ensure it is secured correctly into the air motor base assembly ...

Page 13: ...t vibrate loose It is also important to check the rubber stop in the air exhaust valve plate to ensure it is secure Tighten the screws to 10 14 inch pounds 1 Assemble the air piston assembly use thread sealant with washer onto piston rod Hand tighten only 2 Place O ring inside the machined groove in the air motor base Place gasket in the top of the air motor base with spring centered inside the ga...

Page 14: ... tighten 4 3 Fluid section disassembly 1 Remove the foot valve while holding the cylinder with a strap wrench 2 With the upper air motor assembly already removed you should be able to simply push from the upper ball end the complete assembly out the bottom of the lower section 3 Use two wrenches and dismantle the upper pump section Note the orientation of the Teflon cups One faces up followed by a...

Page 15: ...ttom into the pump s cylinder just far enough to re attach the foot valve Lower foot valve parts On the stubby version of the IP02 pump there are female pipe threads under the foot valve on the drum length there are not Should you need to extend into your container farther it is recommended to install a cylinder extension tube to keep the foot valve at the lowest possible point Be sure to inspect ...

Page 16: ...t You will need to hook the ball in to the slot by moving the rod at an angle then press it towards the center of the notch Note the lower section will need to have the piston rod extended and the air motor will need to be in the down position in order for you to have enough length to hook these two components together Connect the air motor section to the outlet housing as shown above You should n...

Page 17: ...r air motor section Pump 810201 810203 Part number 500142 threads and part number 500138 require the Loctite 243 to help ensure they do not come undone Part number 700027 threads require the use the Loctite 243 to help ensure they do not come undone ...

Page 18: ...18 5 2 Parts drawing for fluid section Pump 810201 ...

Page 19: ...19 5 3 Parts drawing for fluid section Pump 810203 ...

Page 20: ...section Pump 810202 810204 Part number 500142 threads and part number 500138 require the Loctite 243 to help ensure they do not come undone Part number 700027 threads require the use the Loctite 243 to help ensure they do not come undone ...

Page 21: ...21 5 5 Parts drawing for fluid section Pump 810202 ...

Page 22: ...22 5 6 Parts drawing for fluid section Pump 810204 ...

Page 23: ...t Description Qty 500141 O ring 1 500144 O ring 3 500206 O ring 1 500236 Gasket 2 601013 Fluid section repair kit Fits 810201 810202 810203 810204 Components include Part Description Qty 500066 O ring 1 500213 O ring 1 500221 packing cup 2 500222 bearing 1 500227 packing cup 2 500228 bearing 1 500237 O ring 1 500248 O ring 810202 810204 Only 1 ...

Page 24: ...ace parts as necessary Erratic pump operation Intake valve or packing worn off Intake valve is not completely closed Refill fluid Prime system or flush it Clear obstruction and service pump Replace parts as necessary Low output on upstroke Held open or worn intake valve Clear obstruction and service pump Replace parts as necessary Low output on down stroke Held open or worn intake valve Clear obst...

Page 25: ...pm 11 9 lpm Maximum Fluid Pressure 360 psi 24 8 bar Air Input Pressure Range 30 180 psi 2 12 4 bar Air Inlet Size 1 4 NPT F Fluid Outlet Size Stubby 3 4 NPT F Weight Stubby Drum 15 8 lbs 7 2kg 19 8 lbs 9kg Packing Seals PTFE VITON Rod and Cylinder Carbon steel or Stainless steel ...

Page 26: ...rtically to bold line for input air pressure 3 Follow horizontally to left edge of chart to read maximum available fluid pressure 1 Locate fluid flow along bottom edge of chart 2 Follow vertically to bold line for input air pressure 3 Follow horizontally to right edge of chart to read air consumption ...

Page 27: ...by substitution of non IPM parts Additionally IPM shall not be liable for and the warranty does not apply to wear damage or malfunction caused by incompatibility of accessories components structures equipment or materials not supplied by IPM The warranty does not apply to nor will IPM be responsible for the improper operation maintenance design manufacture installation of components accessories eq...

Page 28: ...28 3107 142 nd Avenue East Suite 106 Sumner WA 98390 U S A TEL 253 863 2222 FAX 253 863 2223 Website www ipmpumps com Updated Aug 2017 ...

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