IPM 820307 Operation Manual Download Page 9 | Manualshive

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IPM 820307 Operation Manual Download Page 9

3.0 DISASSEMBLY

1. Disconnect all air and hydraulic pressures from pump for safety.

2. Place the pump in a vice being careful not to damage equipment. Pipe
clamps will serve in the event you do not have a vice available.

3.Open the ball valve to remove any trapped air in the air section.

Ball valve

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Summary of Contents for 820307

Page 1: ...820307 820308 OP SERIES 2 1 RATIO TRANSFER PUMP OPERATIONS MANUAL IPM INC Manufactured by International Pump Manufacturing Inc ...

Page 2: ...t only be operated or serviced by properly trained individuals thoroughly familiar with the operating instructions mechanics and limitations of the equipment Notice All statements information and data given herein are believed to be accurate and reliable but are presented without guarantee warranty or responsibility of any kind expressed or implied Statements or suggestions concerning possible use...

Page 3: ... OF CONTENTS 1 0 SAFETY WARNINGS 4 2 0 INSTALLATION 8 3 0 DISASSEMBLY 9 4 0 PARTS IDENTIFICATION 12 5 0 TROUBLESHOOTING 19 6 0 TECHNICAL SPECIFICATIONS 20 7 0 PERFORMANCE 21 8 0 WARRANTY AND DISCLAIMER 23 3 ...

Page 4: ...turer Material fluid compatibility Always ensure the chemical compatibility of the fluids and solvents used in the fluid section of these pumps hoses other components Check the chemical manufacturer s data sheets and specification charts before using fluids or solvents in this pump to ensure compatibility with pumps inner hose lining and outer hose covering Pressurized hoses Because the hoses are ...

Page 5: ...ime to dispense fluid again If you are unsure that the fluid pressure has been relieved due to a blockage in a component or a hose carefully relieve the pressure by carefully loosening the hose end coupling to allow the fluid pressure to escape slowly After the pressure has been relieved the fitting can then be removed and any blockages removed If the pump is to remain idle for only a short period...

Page 6: ...hat the pump and all components and accessories are properly grounded and that electrical supply cords are not plugged in or unplugged when these hazards exist Should any evidence of sparks or static electricity exist discontinue pump operation immediately Investigate the source of the static electricity and correct the grounding problem Do not use the system until the grounding problem is repaire...

Page 7: ...aintained at all times during operation Regular checks of the hose ground resistance with a resistance meter using a suitable range and a comparison to the manufacturer s specification will ensure that the ground is within specifications If it is not within specified limits it should be replaced immediately Solvent cleaning While cleaning the system with solvent secure the metal part of the dispen...

Page 8: ...air inlet as shown 2 Screw the bung adaptor onto the mount bracket Carefully slide the transfer pump through the adaptor and lock it in place with the bung adaptor latch hooks 3 Attach air line onto quick disconnect fitting to complete installation It is recommended to use a minimum 3 8 hose for the pump air supply 8 ...

Page 9: ...lic pressures from pump for safety 2 Place the pump in a vice being careful not to damage equipment Pipe clamps will serve in the event you do not have a vice available 3 Open the ball valve to remove any trapped air in the air section Ball valve 9 ...

Page 10: ...cylinder and carefully unthread 5 Use a 5 16 steel dowel pins to keep the piston rod plunger from rotating Unthread the piston 6 Remove the dowel pin from the plunger top Air motor assembly can now be removed from the displacement plunger and main shaft 10 ...

Page 11: ... Remove the foot valve from the suction tube and push the main shaft out through the suction tube 8 Remove the set screw and U cup retaining collar 501604 from the main shaft 9 Inspect and replace the packings as required paying careful attention to the packing orientation 10 Lubricate install and assemble the parts in reverse order 11 U CUP RETAINING COLLAR SET SCREW ...

Page 12: ...ket Top 1 4 500012 Spacer 3 5 500011 Air Piston 1 6 500017 Wear Ring 1 7 500018 U Cup 1 8 500019 O Ring 1 9 500016 Gasket Bottom 3 10 500013 Lower Air Valve 1 Included in the Repair Kit part number 601018 12 NOTE When replacing Lower Air Valve 10 and the Socket Head Cap Screws 1 it is important that a Liquid Thread Sealing Compound be use to prevent the assembly from vibrating loose ...

Page 13: ...r Motor Section Model OP300S OP350 13 NOTE When replacing Socket Set Screw 8 and the Plunger Top 7 it is important that a Liquid Thread Sealing Compound be use to prevent the assembly from vibrating loose ...

Page 14: ...04 Air Motor Assembly 1 7 500020 Plunger Top 1 8 500021 Socket Set Screw 1 9 500022 Dowel Pin 1 10 500023 O Ring 1 11 700113 Displacement Plunger Assembly 1 12 500056 O Ring 1 13 500026 Spring 1 14 700002 Air Cylinder Assembly 1 15 500027 Air Cylinder Base 1 16 501804 Ball Valve 1 17 500029 Male Plug 1 18 500030 U Cup 1 19 500032 Standoff 3 20 500040 Socket Head Cap Screw 3 Included in the Repair ...

Page 15: ...Fluid Section Model OP300S 15 ...

Page 16: ... E Clip 1 17 500269 Ball 1 18 500087 Foot Valve Housing 1 19 501644 Main Shaft 1 20 501604 U Cup Retaining Collar 1 21 500062 Soft Point Set Screw 1 22 501643 Piston Cup Packing 1 23 500059 Upper Matl Piston Bottom 1 24 500055 Roll Pin 1 25 500056 O Ring 1 26 500057 Material Piston Housing 1 27 500054 Roll Pin 1 28 500063 U Cup 1 29 500064 Wear Ring 1 30 500068 Ball 1 31 500065 Piston Valve Housin...

Page 17: ...Fluid Section Model OP350 17 ...

Page 18: ...E Clip 1 17 500269 Ball 1 18 500191 Foot Valve Housing 1 19 501646 Main Shaft 1 20 501604 U Cup Retaining Collar 1 21 500062 Soft Point Set Screw 1 22 501643 Piston Cup Packing 1 23 500059 Upper Matl Piston Bottom 1 24 500055 Roll Pin 1 25 500056 O Ring 1 26 500057 Material Piston Housing 1 27 500054 Roll Pin 1 28 500063 U Cup 1 29 500064 Wear Ring 1 30 500068 Ball 1 31 500065 Piston Valve Housing...

Page 19: ...necessary Non stop air exhaust Intake valve or packing worn off Replace worn parts Erratic pump operation Intake valve is not completely closed Clear obstruction and service pump Replace parts as necessary Held open or worn intake valve Clear obstruction and service pump Replace parts as necessary Low output on upstroke Held open or worn piston valve Clear obstruction and service pump Replace part...

Page 20: ... gpm 28 4 lpm Maximum Output Pressure 405 psi 28 bar Maximum Air Input Pressure 180 psi 12 4 bar Air Inlet Port 1 4 npt f Fluid Outlet Port 3 4 npt f Fluid Inlet Port Model OP300S 3 4 npt f Rod Piston Packings Teflon UHMWPE Rod Cylinder Stainless Steel Weight OP300S 19 lb 8 6 kg Weight OP350 24 lb 10 9 kg Dimensions 20 OP300S OP350 ...

Page 21: ...7 0 PERFORMANCE 21 ...

Page 22: ...22 ...

Page 23: ... tampering or altering of equipment lack of improper maintenance and or by substitution of non IPM parts Additionally IPM shall not be liable for nor does the warranty apply to operational wear damage or malfunction caused by incompatibility of accessories components structures equipment or materials not supplied by IPM The warranty does not apply to nor will IPM be responsible for the improper op...

Page 24: ...3107 142nd Avenue East Suite 106 Sumner WA 98390 U S A TEL 253 863 2222 FAX 253 863 2223 Website www ipmpumps com Updated June 2014 ...

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