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IPG Interpack USA 2024-SBSS, User Manual

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IPG Interpack USA 2024-SBSS User Manual Download Page 2

 

UM191TW 

/ 

UM691TW   

              UDM191-00 

2 

T

ABLE OF 

C

ONTENTS

 

 

Section 1  Table Of Contents------------------------------------------------- 2 

Section 2  Revision Control--------------------------------------------------- 3 

Section 2  Technical and Field Assistance------------------------------ 4-5 

Section 3  Warranty-------------------------------------------------------------- 6 

Section 4  Description of the USA 2024-SB SS Case Sealer------  7 

Section 5  Important Safeguards-------------------------------------------- 8-15 

Section 6  Specifications------------------------------------------------------- 16-20 

Section 7  Set Up Procedures------------------------------------------------ 21-34 

Section 8  Operating Instructions------------------------------------------- 35-40 

Section 8  Troubleshooting--------------------------------------------------- 41-43 

Section 9  Recommended Spare Parts List------------------------------ 44 

Section 10  Preventive Maintenance----------------------------------------- 45-48 

Section 11  Machine Maintenance & Adjustment------------------------ 49-51 

Section 12  Optional Equipment----------------------------------------------- 52 

Section 13  Schematic Diagrams---------------------------------------------- 53 

Section 14  Appendix A-Illustrations And Parts Lists------------------ 

54

 

 

 

Summary of Contents for Interpack USA 2024-SBSS

Page 1: ...USA 2024 SB SS Serial Numbers TM191 or TM691 XX X XXX UNIFORM SEMI AUTOMATIC CASE SEALER USER MANUAL USA 2024 SBSS For Serial Numbers TM191 or TM691 XX X XXX REV 2 10122022...

Page 2: ...7 Section 5 Important Safeguards 8 15 Section 6 Specifications 16 20 Section 7 Set Up Procedures 21 34 Section 8 Operating Instructions 35 40 Section 8 Troubleshooting 41 43 Section 9 Recommended Spa...

Page 3: ...UM191TW UM691TW UDM191 00 3 REVISION CONTROL REVISION CONTROL REV00 Initial Release...

Page 4: ...can be found on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x101 If you have a technical questi...

Page 5: ...normal course of operation your properly trained and qualified internal service personnel should be able to repair any issues after consulting the Trouble Shooting section of this manual However after...

Page 6: ...F THE PROBLEM NO LATER THAN FIVE 5 CALENDAR DAYS AFTER THE WARRANTY PERIOD IF INTERTAPE IS UNABLE TO REPAIR OR REPLACE THE PART WITHIN A REASONABLE TIME THEN INTERTAPE AT ITS OPTION WILL REPLACE THE E...

Page 7: ...stable to a wide range of carton sizes see Carton Size Capacity page 20 Multi Wheel Top Squeezers compress the top major flaps ensuring superior seal The USA 2024 SB SS Carton Sealer features reversib...

Page 8: ...personnel are to operate machine Only fully qualified technicians are to service this machine Wear safety glasses Shut off power to machine before adjusting machine or loading threading Tape Heads Di...

Page 9: ...UM191TW UM691TW UDM191 00 9 Important Safeguards Figure 2...

Page 10: ...equipped with a Knife guard that covers the blade The Tape Heads should never be operated with the blade guards removed Turn air and electrical supplies off before servicing the tape heads The label s...

Page 11: ...abel affixed to the electrical control box advises service personnel to connect the machine to a properly grounded outlet The label shown is attached to the control box next to the on off switch The l...

Page 12: ...d on the side of the column This label provides convenient safety instructions for the operator and service personnel in the operation of the Intertape Carton Sealing Equipment Note Should Any Of The...

Page 13: ...To Work On Any Part Of The Machine Load Tape Or Remove Jammed Boxes From The Machine While The Machine Is Running To Reduce The Risk Associated With Hazardous Voltage a Position Electrical Cord Away F...

Page 14: ...enance Technician This Technician Is Trained To Use The Machine As The Machine Operator And In Addition Is Able To Work With The Safety Protection Disconnected To Check And Adjust Mechanical Component...

Page 15: ...Adjusting Case Size Stopped By Pressing The Emergency Stop Button A 1 Tape Roll Replacement Stopped By Pressing The Emergency Stop Button A 1 Blade Replacement Electrical Power Disconnected B 1 Drive...

Page 16: ...UM191TW UM691TW UDM191 00 16 SPECIFICATIONS USA 2024 SB SS Machine Dimensions Figure 3 Machine Weight 560 lbs 159 kg crated...

Page 17: ...DM191 00 17 SPECIFICATIONS USA 2024 SB SS Machine Components Figure 4 Tape Head See Section 7 Page 31 In This Manual For Tape Loading Threading Conveyer Height Adjustment Case Width Adjustment Control...

Page 18: ...contains a Start switch the Emergency Stop switch and a starting relay with a thermal over load A twelve foot 12 standard three conductor power cord with plug is provided for 115V 60HZ 15 Amp service...

Page 19: ...e can be installed on the tape head Accommodates all Intertape brand film tape machine roll lengths The standard Tape Leg Length of 2 25 inches 57 2 mm is factory set The standard tape leg length may...

Page 20: ...tilt backwards upon contact with the upper tape head causing the machine to jam If the box length in direction of seal to box height ratio is 75 or less then several boxes should be test run to assur...

Page 21: ...machine Remove or relocate all securing devices such as tie wraps or locking collars Remove the mounting bolts which secure the machine to the shipping pallet Remove machine from the pallet and re lo...

Page 22: ...ty Procedures Prior To And During This Process A With A Fork Lift Raise The Machine To Allow Access To The Bottom Of Each Leg B Screw In A Caster Into A Leg Until It Is Firmly Seated To The Bottom Of...

Page 23: ...egs to ensure that the machine is level and firmly on the ground no rocking Adjust the leg height with the four 4 telescopic extension legs to accommodate conveyor heights from 24 to 30 inches To adju...

Page 24: ...bles If Purchased Figure 9 a Install Four 4 Mounting Studs Into Machine Base With Hardware Included With Roller Table Per Figure 9 b Utilizing The Slots In The Roller Table Attach Roller Table To Mach...

Page 25: ...aight and level entry into the case sealer 2 Customer supplied gravity exit conveyor if used should be straight and declined no more than 20mm meter away from the machine to convey the sealed cartons...

Page 26: ...UM191TW UM691TW UDM191 00 26 SET UP PROCEDURES 6 Machine Final Assembly The machine is shipped with all adjustment handles installed Location of Adjustment Handles Figure 11...

Page 27: ...with resettable overload The electrical control box can be located on either side of the Carton Sealer for customer convenience It contains the green on push button and the red E Stop re settable pus...

Page 28: ...wed from the in feed of the machine Certain machines have the ability to relocate the operator controls to the opposite side Figure 13 Re Locating Adjustment Handles Figure 14 a Loosen 3 mm Allen Scre...

Page 29: ...ires to be disconnected to allow for re location d Disconnect wires from motor starter e Disconnect ground Wires f Remove Lock Nut from Strain Relief 2 inside Electrical Control Box g Remove Strain Re...

Page 30: ...ad Toward The Infeed End Of Machine And Rotate Up 2 Slide Tape Head Toward The Exit End Of Machine And Lift Out Of Rear Slot Removing Lower Tape Head Figure 17 1 Remove Gap Filler by Lifting Straight...

Page 31: ...72mm wide rolls 1 Place the tape head onto a sturdy flat surface 2 Move the peel off roller away from the mandrel 3 Push the roll of tape onto the mandrel with the adhesive side up refer to Threading...

Page 32: ...PERSONAL INJURY 11 Tape Threading Preparation Figure 19 Threading the tape in the Tape Head does not require any special tools Pull approximately twelve 12 inches of tape from the roll and fold in ha...

Page 33: ...econd Smooth Guide Roller 5 Continue Threading The Tape Over And Behind The Final Knurled Guide Roller 6 Thread The Tape Through The Cut Out Provided In The Tape Guide Shoe And Pull The Tape Through T...

Page 34: ...191 00 34 SET UP PROCEDURES 13 Re Installing Tape Heads Figure 22 1 Insert Exit End of Tape Head into Rear Slots 2 Rotate Front of Tape Head Down Into Front Slots 3 Push Front of Tape Head Down to Sea...

Page 35: ...UM191TW UM691TW UDM191 00 35 OPERATING INSTRUCTIONS Case Size Set Up Functions Figure 23...

Page 36: ...1 Initial Condition Figure 24 Figure 25 Figure 26 a Raise the upper head as shown in Figure 24 b Open Side Drives or Centering Guides as shown in Figure 25 c Loosen Each Locking Knob And Open Top Squ...

Page 37: ...Major Flaps In As Shown In Figure 28 Figure 29 Figure 30 b Over Fills And Void Fills Over Fills As Shown In Figure 29 And Void Fills As Shown In Figure 30 Should Be Avoided To Assure Proper Processing...

Page 38: ...er Of Lower Tape Head As Shown In Figure 31 b Move Locking Handle To Unlock Position Lower Upper Head Until Upper Head Contacts Top Of Case Upper Head Should Contact Case Firmly Enough To Keep Major F...

Page 39: ...So Case Processes Smoothly But Not So Firm As To Score The Side Of The Case Figure 33 5 Top Squeezer Adjustment a Slide Each Top Squeezer To Contact The Case Firmly And Tighten Each Locking Knob As Sh...

Page 40: ...Button To Start The Machine And Process The Case Figure 35 7 Review Of Case Processing Case Should Process Smoothly Through The Machine And Apply The Tape Evenly To Each Top And Bottom Major Flap Wit...

Page 41: ...ive Belts See Section 11 page 51 Drive Belts Do Not Process Cases Belt tension Too Low Case Width Adjustment Incorrect Case Height Adjustment Incorrect Collapsed Leading End Panel On Case Case Size Is...

Page 42: ...ve Void Fill Dunnage Top Tape Head Box Is Not Adjusted Properly Reduce Product In Case To Match Case height Increase Case Height To Match Product Height Reduce Void Fill Dunnage to Match Case Height R...

Page 43: ...See Tape Head Manual Provided With Tape Head Tape Does Not Cut Dull Blade Insufficient Tension At The Clutch Roller Replace Blade Increase Clutch Roller Tension Slightly See Tape Head Manual Provided...

Page 44: ...rt name and quantity required Replacement parts are available from your Authorized Interpack Distributor exclusively Should you require assistance selecting the correct part you may call Intertape Pol...

Page 45: ...enance Machine Preventative Maintenance Chart Frequency Item Action Required Material Weekly Monthly Quarterly Carton Dust In On Machine Blow Off Machine Extenally and Internally Air hose X Pay Attent...

Page 46: ...e any adhesive build up Solvent Cleaner X Knurled PTFE Coated Guide Roller Rotation should be slightly restricted by Belville washer Disassemble and remove any adhesive build up if excessive restricti...

Page 47: ...es a Side Belt Drive Base i Insert An Air Nozzle Along The Top Edge Of The Belt Into The Opening Of The Drive Base And Clean Out Any Dust And Dirt b Column Shaft i With A Cloth Wipe Down Any Accumulat...

Page 48: ...achine Figure 37 a Column Shaft i Lubricate Both Shafts With Industrial Grade Silicone b Acme Drive Base Shafts i Lubricate Both Shafts With Light Machine Grease c Centering Chain i Lubricate Chain Wi...

Page 49: ...iate Allen key and wrench loosen belt tensioning bolts Remove worn belt and replace with new belt Using appropriate Allen key and wrench tighten belt tensioning bolts Be sure to adjust both drive belt...

Page 50: ...NANCE ADJUSTMENT Intertape S B drive idler pulleys are engineered to self track to center After tensioning if the belts do not track on center contact maintenance or your IPG Distributor Using a 4mm A...

Page 51: ...e sure to adjust upper and lower tensioning bolts equally Proper belt tension is achieved when a 5 pound pull force is used to create a 1 gap as shown in the Middle of the drive base Intertape S B dri...

Page 52: ...UM191TW UM691TW UDM191 00 52 OPTIONAL EQUIPMENT 3 Flap Folders Castors Exit Table In Feed Table 3 Tape Head 2 Tape Head In Feed Table With Hold Down Device...

Page 53: ...UM191TW UM691TW UDM191 00 53 SCHEMATIC DIAGRAMS Electrical Drawing...

Page 54: ...UM191TW UM691TW 54...

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Page 58: ...UAM0414 58...

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Page 66: ...UAM0377 66...

Page 67: ...830 75 2 6 830 87721 086 5220 PP 1 830 87721 5 1 PP 1 2 830 9 1 5 86 830 9 7 1 1 25 25 1 6 5 830 9 1 3 7 6723 830 9 1 3 7 67 57 830 02725 67 57 5 7 0 9 830 9 02725 2 7 0 8 66 0 8 66 6 0 PP 830 3527 7...

Page 68: ...USM1231 68...

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Page 70: ...USM1230 70...

Page 71: ...801 5 7 0 75 830 9 2 801 3 5 7 6 830 6 7 803 5 830 635 1 6322 830 2167 17 25 635 1 830 2 801 2 PP 25 0 88 1 5 5 1 PP 8 66 6 0 PP 8 66 0 8 66 0 8 66 6 0 PP 830 9 2 801 6 7 830 635 1 0 1 5 6 7 8 6 0 PP...

Page 72: ...USM6139 72...

Page 73: ...7 PP 830 5 38 63 5 830 66 7 16 211 5 635 1 2 5 830 66 635 1 2 725 3 1 830 66 635 1 5 9 6 8 66 7 5 7 5 1 6 7 830 5 38 830 66 5 1 38 830 5721 5 7 1 5 8 66 1 21 2 187 0 8 66 0 8 66 666 0 PP 8 66 666 8 66...

Page 74: ...USM6140 74...

Page 75: ...P 830 66 635 1 2 725 3 1 830 66 7 16 211 5 635 1 2 5 830 5 38 63 5 830 5721 5 7 1 5 830 66 5 1 38 830 675 3 8 0 7 830 66 635 1 5 9 6 8 66 7 5 7 5 1 6 7 8 66 323 5 9 7 66 8 66 0 8 66 1 21 2 187 0 8 66...

Page 76: ...USM1229 76...

Page 77: ...7 0 3 57 6 5 37 21 47 8 0 5 68 66 0 8 0 66 3 927 66 8 0 66 3 927 66 8 0 66 7 3 2 USM1229 77...

Page 78: ...UAM0374 78...

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Page 80: ...UAM0371 80...

Page 81: ...7 2 0 17 86 6 830 635 1 6833257 0 830 66 203 635 1 6 9 7 66 830 5217 3 7 8 5 1 830 66 723 5 7 0HWULF 830 7 7 723 3 5 830 675 3 8 0 7 8 66 323 5 9 7 66 830 3 8 8 66 6 0 PP 8 66 1 21 2 187 0 8 66 0 8 6...

Page 82: ...UAM0372 UAM0373 82...

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Page 86: ...USM0823 86...

Page 87: ...7 0 3 57 6 5 37 21 47 830 6833257 3 7 830 8 2 723 830 9 8 2 830 3 67 7 5 1 8 66 6 8 66 6 0 PP 8 0 12 PP 3 1 66 USM0823 87...

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