IPE W205-C300 Products Installation Instructions Download Page 2

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Contents

2.Tools required for the installation ............................ 3

4.Steps to remove the original exhaust and related key

point ............................................................................ 5

5.Steps and focused points for installing the iPE

exhaust ...................................................................... 11

6. Steps and focused points for installing the

OBDII………………………………………………14

Summary of Contents for W205-C300

Page 1: ...iPE Exhaust Automotive exhaust system engineering Mercedes Benz W205 C300 Product installation instruction WWW IPE f1 com...

Page 2: ...red for the installation 3 3 Mercedes Benz C300 W205 product assembly 4 4 Steps to remove the original exhaust and related key point 5 5 Steps and focused points for installing the iPE exhaust 11 6 St...

Page 3: ...d abnormal damage to the screws and nuts v If the exhaust pipe of the car still at a high temperature please wear insulated gloves for the exhaust pipe installation work or install it after cooling do...

Page 4: ...3 2 Tools required for the installation Tool name Tool appearance Rust inhibitor lubricant Hexagon socket Hexagon wrench Torque wrench...

Page 5: ...4 3 Mercedes Benz C300 W205 product assembly...

Page 6: ...ight bushes and mid pipe connect clamps Fig 1 2 Warning Please put in park before lifting up clear the surrounding area and pay attention to the height to ensure the safety of people and vehicles Afte...

Page 7: ...6 2 Remove the lower guard screw Fig 3A 3 Remove the pull rod Fig 3B After the screws are removed placed neatly to avoid confusion during reinstall Fig 3 A A A A B C...

Page 8: ...7 4 Remove the two front lower guard Fig 4 5 After the screws are removed placed neatly to avoid confusion during reinstall Fig 4 Fig 5...

Page 9: ...6 Remove the clamps at the junction of the front pipe and the catalyst Fig 6B and remove the mid pipe bushes Fig3C to remove the original exhaust pipe After the screws are removed placed neatly to av...

Page 10: ...9 7 Remove the engine upper guard Fig 7 and the air filter assembly Fig 8 Fig 7 Fig 8...

Page 11: ...oxygen sensor 9 Remove the cat pipe clamp screws Fig 9 and bushes screw to remove the rear catalyst Use an appropriate tool to remove the oxygen sensor to avoid wire damage Waring do not use lubrican...

Page 12: ...alling the iPE exhaust 1 Install the front and rear oxygen sensor in cat pipe 2 Install the iPE front cat pipe bushes clamps and oxygen sensor plug install to positioning Fig 11 Warning lock these scr...

Page 13: ...3 Insert the front pipe into the catalyst Fig 12 and lock the clamp without screw fix the front pipe then lock the bush screws Fig 13 Warning lock these screws with proper torque setting Fig 12 Fig 1...

Page 14: ...ll the chassis support and make sure to the gap between exhaust and chassis support at least 15mm Fig 14B 6 Install the muffler to the positioning and lock the bush returned to the vehicle Fig 14C 7 A...

Page 15: ...wiring The number of exhaust valves must be based on the actual exhaust pipe design No Product 1 Exhaust valve 2 Vacuum solenoid valve 3 Three way connector 4 One way valve 5 Solenoid valve connection...

Page 16: ...15 No Product No Product 1 OBDII connector 4 Black negative 2 Solenoid valve controller 5 Blue black solenoid valve 3 Red ACC positive...

Page 17: ...er the fuse box 032 relay in the cab Fig 16 the negative pole can be locked on the screw Fig 15 and connected to the OBD II Warning Confirm that the positive and negative poles are correct to avoid bu...

Page 18: ...fixed to the beam above the differential and connected to the vacuum tube 3 Connect the vacuum tube to the exhaust valve and various vacuum components Warning The connection wire and vacuum tube must...

Page 19: ...tion Fig 19 5 The solenoid valve control line can pass through the line seal ring from inside the vehicle Fig 20 6 After checking the wiring replace the lower guard in order refer to page 8 Warning Ma...