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Subject to alterations 

 

Version 1.1 

IPCOMM GmbH 

- 2 - 

IPC191V5 Manual 

Walter-Bouhon-Straße 4 

 

Copyright © IPCOMM GmbH, 2022 

90427 Nuremberg 

 

All rights reserved 

Germany 

1  Introduction 

All technical information, descriptions and illustrations contained in this ‘Operating, Maintenance and 
Installation Manual’ remain our property and shall not be used otherwise than for operating this system, 
nor shall they be copied, reproduced or passed on to third parties or brought to their notice without our 
prior written consent. 
 
The information represented in this manual is in keeping with current standards and  is subject to later 
alterations. 
 
This manual contains important instructions referring to safe installation, commissioning, operation and 
maintenance. 
 
Read this manual carefully before starting up the gateway and observe the instructions. 
 
In  order  to  comply  with  the  guidelines  for  electro-magnetic  compatibility  in  industrial  PCs  (or  other 
variants) only CE-certified components are used in compliance with project-specific requirements. 
 
Finally  we  want  to  draw  your  attention  to  the  fact  that  any  warranties  with  respect  to  the  gateway 
hardware will be invalid in the event that: 
 

 

Operation,  servicing  and  maintenance  are  not  carried  out  accurately  according  to  the 
instructions; repairs are not carried out by our personnel or without our prior written consent. 

 

Commissioning is not carried out by our personnel or we have not given our approval for the 
commissioning or the commissioning is carried out by untrained personnel. 

 

The unit is used inadequately, incorrectly, negligently or inappropriately or for a purpose other 
than that originally intended. 

 

The serial number is removed from the product. 

 

For your protection, observe the following safety precautions when setting up your equipment: 

 

 

Follow all cautions and instructions marked on the equipment. 

 

Ensure that the voltage and frequency of your power source match the voltage and frequency 
inscribed on the equipment's electrical rating label.  

 

Never push objects of any kind through openings in the equipment. Dangerous voltages may 
be  present.  Conductive  foreign  objects  could  produce  a  short  circuit  that  could  cause  fire, 
electric shock, or damage to your equipment. 

 

The  industrial  PC  must  be  mounted  on  an  equipment  carrier  (1U)  in  a  19"  rack. 
A free floating or unilateral mounting may cause defects. 

 

It  is  imperative  to  ensure  a  consequent strain  relief  to  avoid  damage  to the  connector  of  the 
‘8-port DB9-male connector cable’. 

 

All trademarks or brand marks mentioned in this document are used for identification purposes only and 
are property of their respective owners. 
 

Summary of Contents for IPC191V5

Page 1: ...uremberg Germany Edition June 2022 Version 1 1 Phone Fax Web Email 49 911 18 07 91 0 49 911 18 07 91 10 https www ipcomm de info ipcomm de IPC191V5 Gateway hardware with Linux OS General Operating Maintenance and Installation Manual ...

Page 2: ... 4 3 8 16 Port RS 232 Serial Interface 6 2 4 4 Protecting RS 232 Interfaces according to IEC 61850 3 EN 61850 6 2 4 5 Ethernet Interfaces 7 2 4 6 CFast Memory Card 7 2 4 7 Lithium Battery 8 2 4 8 CPU LED 9 2 4 9 Power Supply 10 2 4 9 1 AC Power Supply 10 2 4 9 2 DC Power Supply 10 3 Overview of Variants Interface Configuration 11 3 1 Variant L 11 3 2 Variant A 11 3 3 Variant B 12 3 4 Variant E4 13...

Page 3: ... are not carried out accurately according to the instructions repairs are not carried out by our personnel or without our prior written consent Commissioning is not carried out by our personnel or we have not given our approval for the commissioning or the commissioning is carried out by untrained personnel The unit is used inadequately incorrectly negligently or inappropriately or for a purpose o...

Page 4: ...e tests of the gateway hardware are done in our company Each device runs through an intensive function test This function test includes a burn in test with full communication of all interfaces min 48 hours Drops of communication transmission errors and every important component with regard to function temperature voltages etc are monitored Hundreds of restarts are executed whereby a connection to ...

Page 5: ...verview of the different models can be found in chapter 3 Overview of Variants Interface Configuration Figure 2 interfaces overview Figure 3 8 port DB9 male connector cable for 8 port serial interface card COM4 main power supply input PCIe slot COM3 HDMI COM1 From left ETH0 ETH5 2x USB 3 0 8 port DB9 male connector cable for 8 port serial interface card Attention It is imperative to ensure a conse...

Page 6: ...mainboard provides one DIMM slots for DDR3L memory module and supports up to 8 GB system memory Six Ethernet and four serial interfaces are also available The gateway can be expanded with a PCI Express card Additional interfaces 6x Ethernet interface 10 100 1000 Mbps BaseT RJ45 4x RS 232 3x DB9 male 1x RJ45 1x SATA USB 2 0 and USB 3 0 ports 1x PCIe x1 HDMI Keyboard and mouse via USB 2 4 2 RS 232 I...

Page 7: ...ng pin assignment is realized with an 8 port DB9 male connector cable see Figure 3 SERIAL PORT RS232 DTE DB9 male connector Pin Direction Description 1 INPUT DCD Data Carrier Detect 2 INPUT RXD Receive Data 3 OUTPUT TXD Transmit Data 4 OUTPUT DTR Data Terminal Ready 5 GND Ground 6 INPUT DSR Data Set Ready 7 OUTPUT RTS Request To Send 8 INPUT CTS Clear To Send 9 Figure 6 pin assignment of DB9 seria...

Page 8: ...4 6 CFast Memory Card The CFast card serves as a mass storage device i e for storing the operating system the applications and configuration data As a result the disadvantages involved with the use of a rotating hard disk are avoided thus improving the reliability of the system substantially since a CFast has an MTBF of at least 4 000 000 hours The CFast adapter is simply connected to the SATA bus...

Page 9: ... The operation may only be performed on a grounded and conductive surface The battery holder is soldered in the mainboard and well visible Figure 9 battery Attention Open frame power supplies are used Because of this the process should be carried out only by experienced electronic engineers The device must be completely disconnected from any power supply Before opening please push the power button...

Page 10: ...mbH 2022 90427 Nuremberg All rights reserved Germany 2 4 8 CPU LED The CPU LED shows the states of conversion software and operating system Following figure shows all possible indications Figure 10 CPU LED indications ON OFF 0 5 s ON OFF 0 5 s 5 s ON OFF passive mode standby active mode software has sopped ...

Page 11: ...quest 2 4 9 1 AC Power Supply By using AC voltages a specific power supply cable see figure below is supplied Please use this cable exclusively Figure 11 power cable 2 4 9 2 DC Power Supply By using DC voltages only a male connector is supplied This connector has to be used By connecting the cable with the male connector the correct polarity must be kept The wire cross section must be at least 1 5...

Page 12: ...3 RJ45 eth4 PCIe Onboard Auto ETH4 RJ45 eth5 PCIe Onboard Auto ETH5 RJ45 Table 1 variant L 3 2 Variant A The device variant A corresponds to the part number HP V5L xyz0 1 x see nomenclature Assembly Linux Device I O port IRQ Label Connector Mainboard ttyS0 3F8 4 COM1 Chassis rear RJ45 ttyS1 2F8 3 COM2 Chassis front DB9ST ttyS2 3E8 10 COM3 Chassis front DB9ST ttyS3 2E8 10 COM4 Chassis front DB9ST e...

Page 13: ...eth3 PCIe Onboard Auto ETH3 RJ45 eth4 PCIe Onboard Auto ETH4 RJ45 eth5 PCIe Onboard Auto ETH5 RJ45 UART Adapter 16x RS232 ttyS4 PCIe Slot above Auto COM5 DB9ST ttyS5 PCIe Slot above Auto COM6 DB9ST ttyS6 PCIe Slot above Auto COM7 DB9ST ttyS7 PCIe Slot above Auto COM8 DB9ST ttyS8 PCIe Slot above Auto COM9 DB9ST ttyS9 PCIe Slot above Auto COM10 DB9ST ttyS10 PCIe Slot above Auto COM11 DB9ST ttyS11 PC...

Page 14: ...45 Ethernet Adapter 4x eth6 PCIe Slot above Auto ETH6 RJ45 eth7 PCIe Slot above Auto ETH7 RJ45 eth8 PCIe Slot above Auto ETH8 RJ45 eth9 PCIe Slot above Auto ETH9 RJ45 Table 4 variant E4 4 Technical Data Sheet A technical data sheet for the individual hardware models is available separately to this document In addition to pure technical data the document also contains information on approval and ap...

Page 15: ...m Value Description L LINUX S Special model Power Supply Value Description A 115 230 V AC approx 85 265 V AC B 12 24 V DC approx 9 32 V DC C 48 60 110 V DC approx 30 120 V DC RAM Value Description I 8 GB CFast Storage Medium Value Description F 4 GB G 8 GB H 16 GB I 32 GB J 64 GB S Special model e g CFast 4GB SSD 250GB PCI Slot 1 Value Description 0 Not equipped 1 8port RS 232 interface card 2 Eth...

Page 16: ...Subject to alterations Version 1 1 IPCOMM GmbH 15 IPC191V5 Manual Walter Bouhon Straße 4 Copyright IPCOMM GmbH 2022 90427 Nuremberg All rights reserved Germany 7 Dimensions IPC191V5 CAD ...

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