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MOVEMENT  INSTALLATION

Lifting and transporting the packaged machine

! WARNING!

During all lifting operations, make sure the packaged machine is firmly secured to avoid it 

tipping up or being accidentally dropped.

Always load/unload lorries in adequately illuminated areas.

The machine is packaged on a wooden pallet by the Manufacturer. It must be loaded on to the trans-

porting vehicle using suitable equipment (see EC Directive 89/392 and subsequent amendments 

and/or additions). At destination, it must be unloaded using similar means.

A fork lift truck must always be used to lift the packaged body of the machine. Handle with care to 

avoid knocking or overturning the machine.

Delivery checks

When the carrier delivers the machine, make sure the packaging and machine are both whole and 

undamaged. If the machine is damaged, make sure the carrier is aware of the damage and before 

accepting the goods, reserve the right (in writing) to request compensation for the damage.

Unpacking

! WARNING!

When unpacking the machine, the operator must be provided with the necessary personal 

protection devices (gloves, goggles, etc.) to limit the risk of injury.

Proceed as follows to unpack the machine.

 

Cut and remove the plastic straps using scissors or nippers.

 

Remove the cardboard packaging.

 

Remove the bags from the battery compartment and check their contents:

this Operator’s Manual, the maintenance manual, declaration of conformity, certificate of 

warranty;

battery bridges with terminals;

connector for battery charger.

Depending on the model, remove the metal brackets or cut the plastic straps fixing the machine 

chassis to the pallet.

Using a sloping ramp, push the machine backwards off the pallet; see the paragraph “

Pushing and 

pulling the machine

” for details on engaging/disengaging the electric brake on the drive wheel.

Unpack the brushes from their packaging.

Clean the outside of the machine, taking care to respect safety regulations.

Once the machine is clear of the packaging, proceed to install the batteries (see the “

Batteries: 

installation and connection

” section).

The packaging may be kept and reused to protect the machine if it is moved to another site or to a 

repair workshop.

Otherwise it must be disposed of in compliance with current legislation.

Batteries (Battery version)

Two different types of battery may be installed on these machines:

 

Leak-proof tubular batteries: these require regular checks on electrolyte level. When nec-

essary, top up with distilled water until the plates are covered. Do not over-fill (5 mm max. 

above the plates).

 

Gel batteries: this type of battery requires no maintenance.

Battery technical characteristics must correspond to those listed in the 

Technical specifications

  sec-

tion. The use of higher capacity batteries could seriously jeopardise manoeuvrability and lead to 

the drive motor overheating. Batteries with a lower capacity and weight will require charging more 

frequently.

Batteries must be kept charged, dry and clean and the connections must be kept tight.

13

Summary of Contents for CT 80 BT 55

Page 1: ...ervention sur la machine Vorliegendes Handbuch vor jedem Eingriff an der Maschine aufmerksam durchlesen Consulte detenidamente este manual antes de llevar a cabo cualquier trabajo en la m quina Konsul...

Page 2: ...GB ENGLISH Translation of original instructions 2...

Page 3: ...Squeegee adjustment 16 Brush installation 17 Lifting and transporting the machine 18 PRACTICAL GUIDE FOR THE OPERATOR 19 Preparing the machine for work 19 Controls 20 Working 23 Some useful tips to ge...

Page 4: ...umber of brushes n 1 2 Brush diameter mm 530 310 345 Maximum brush pressure g cm2 10 3 62 6 43 7 Brush rotation speed g 1 150 220 Brush motor power W 400 2 x 400 Drive motor power W 300 Maximum speed...

Page 5: ...Battery compartment dimensions length width height mm 390x478x260 Packed size length width height mm 1445X795X1140 Sound pressure LpA dB 67 69 69 Measurement uncertainty K dB 3 2 3 2 3 2 Vibration le...

Page 6: ...GB X Y Z See TECHNICAL SPECIFICATIONS table MACHINE DIMENSIONS 6...

Page 7: ...SK OF ABRASION WARNING RISK OF ENTANGLEMENT WARNING RISK OF ACID BURNS WARNING RISK OF BURNS MAXIMUM SLOPE OPERATOR S MANUAL OPERATING INSTRUCTIONS READ THE OPERATOR S MANUAL DIRECT CURRENT SYMBOL INS...

Page 8: ...d cause death or serious injury to personnel WARNING Indicates the need for attention in order to avoid a series of consequences which could cause injury to personnel or damage to the machine or work...

Page 9: ...n system incorporated in the machine dries the floor after washing by means of the low pressure generated in the dirty water tank by the suction motor The squeegee connected to the tank collects the d...

Page 10: ...nger of crushing between the two tanks when the dirty water tank is replaced on top of the detergent tank Washing head assembly danger due to brush rotation Front rear wheels risk of crushing between...

Page 11: ...and 95 Never use the machine to clean up flammable or explosive liquids e g petrol fuel oil etc acids or solvents e g paint solvents acetone etc even if diluted Never clean up burning or incandescent...

Page 12: ...it Contact a service centre authorised by the Manufacturer All maintenance operations must be performed in an adequately illuminated area and only after disconnecting the machine from the power supply...

Page 13: ...ration of conformity certificate of warranty battery bridges with terminals connector for battery charger Depending on the model remove the metal brackets or cut the plastic straps fixing the machine...

Page 14: ...Install the batteries in the machine following the procedure described below Charge the batteries before starting up the machine for the first time Follow the instructions in the Battery maintenance a...

Page 15: ...atteries an automatic charger is recommended Consult the battery charger manu facturer and manual to confirm the choice Gel batteries use a charger specific for this type of battery DANGER Use CE mark...

Page 16: ...ith time the constant rubbing makes the edge of the blade in contact with the floor rounded and cracked reducing the drying efficiency and requiring it to be replaced The state of wear should be check...

Page 17: ...d when all the functions are deactivated suction motor and brushes Double brush machine position the brushes underneath the head on both sides Fig 8 the brushes should rest on the brush centering devi...

Page 18: ...n of the safety measures most appropriate to the situation The operator must always use personal protection devices Proceed as follows to load the machine onto a means of transport Empty the tanks Rem...

Page 19: ...ach or other oxidants particularly in strong concentrations Do not use solvents or hydrocarbons The water and detergent temperature must not exceed the maximum indicated in the Technical specification...

Page 20: ...ed for more than three seconds while the machine is switched on the AUTO POWER OFF function switches off all machine functions To start again simply press the accelerator pedal To enable disable and c...

Page 21: ...rogram and activate manual mode Brush button fig 12 ref 3 in the AUTO and ECO programs starts stops the brushes outside of these programs starts stops operation of the brushes in manual mode Press ing...

Page 22: ...reduced and the machine emits less noise AUTO button fig 12 ref 8 all the functions are activated in AUTOMATIC mode brush pressure water flow rate detergent delivery are pre set by the manufacturer h...

Page 23: ...the required travel speed the slower the machine travels the less detergent must be delivered Persist when washing particularly dirty points to give the detergent time to perform its chemical action...

Page 24: ...the tank through the opening provided fig 15 The machine is equipped with a graduated measuring cap that can be used to dilute the detergent inside the tank If the tank is empty the dis play shows th...

Page 25: ...he machine does not have a parking brake as it is fitted with an electric brake which automatically brakes the machine when the drive pedal is not pressed Moving the machine when not in operation Proc...

Page 26: ...film away from dust Make sure the tanks are completely empty and perfectly clean Disconnect the machine from the power supply Completely recharge the batteries and deposit them in the battery store D...

Page 27: ...oves perfor mance and extends the working life of the machine When cleaning the machine observe the following precautions Avoid using pressure washers Water could penetrate the electrical compartment...

Page 28: ...sh it under running water or using the same detergent dispensed by the machine Replace the filter in its housing making sure it is correctly positioned and retighten the screw Cleaning the dirty water...

Page 29: ...ircuit may cause the bat teries to explode If a fuse continues to blow the fault in the wiring boards if present or motors must be identified and repaired Have the machine checked by qualified personn...

Page 30: ...g 22 ref 1 main fuse fig 23 ref 1 2 brush motor fuses fig 23 ref 3 head actuator squeegee actuator fuse fig 23 ref 4 suction motor fuse fig 23 ref 5 solenoid valve Chem Dose pump fuse 1 2 3 4 5 23 1 2...

Page 31: ...l batteries only WARNING To avoid permanent damage to the batteries do not run them down completely WARNING Charge the batteries as instructed in the battery charger manual Disconnect the connectors a...

Page 32: ...show when the recharge cycle ends see Display alarms At end of the recharge cycle unplug the cable from the power socket Replacing the squeegee blades Switch the machine on lower the squeegee by pres...

Page 33: ...hen push the blade pressing devices inwards Close the hook again Replace the squeegee on its support following the instructions described previously Pushing and pulling the machine When the electric d...

Page 34: ...CK THAT THE SUCTION HOLE IN THE SQUEEGEE IS NOT BLOCKED X RECHARGE THE BATTERIES X CLEAN THE DIRTY WATER TANK FLOAT X CLEAN THE SUCTION MOTOR AIR FILTER X CLEAN THE WATER DETERGENT TANK FILTER X CLEAN...

Page 35: ...on motor does not start The dirty water tank is full Empty the dirty water tank Blown fuse Replace Faulty switch Replace The batteries are flat Recharge the batteries Damaged motor Replace Wire detach...

Page 36: ...ll the solution tank Clean the level sensor Replace the level sensor Check the connection DIRTY WATER TANK Dirty water tank full Stuck sensor Faulty sensor or connection Empty the dirty water tank Cle...

Page 37: ...RELAY FAULT Faulty relay Faulty drive board Replace the drive board INPUT FAULT Emergency input activated on the drive board Key connection on the drive board Check connection between functions board...

Page 38: ...variable relating to the selected parameter The Attach release brushes button selects the parameter to be set and confirms the entered vari able WORK AREA LANGUAGE IT GB ES 1 5 1 5 0 100 OFF 0 2 0 3...

Page 39: ...Tel 39 0421 205511 Fax 39 0421 204227 Internet address http www ipcleaning com Email address http info ipcleaning com Sede produttiva Production premises Via Cartesio 39 42100 Villa Bagno R E Italy Te...

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