iPA SMART MUTT 9004M Operator'S Manual Download

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Innovative Products of America

Incorporated

888-786-7899 • 234 Tinker Street, Woodstock, NY 12498 • www.ipatools.com

A Portable Unit for Commercial Trailer Lighting and ABS

OPERATOR’S MANUAL

#9007M

SMART MUTT

obile

niversal

railer

ester

MADE IN

U S A

Summary of Contents for SMART MUTT 9004M

Page 1: ...merica Incorporated 888 786 7899 234 Tinker Street Woodstock NY 12498 www ipatools com A Portable Unit for Commercial Trailer Lighting and ABS OPERATOR S MANUAL 9007M SMART MUTT Mobile Universal Trail...

Page 2: ...l president ipatools com or call me at 888 786 7899 Your satisfaction is more important to me than the sale itself We will not be in business for long if we don t make you completely happy with our pr...

Page 3: ...mote Control 14 6 4 Using the 12 Button Remote Control 14 PART 7 ELECTRICAL LIGHTING TESTING 15 7 1 Selecting a Circuit 15 Auto Cycle Mode 15 7 2 Ground Integrity Test 16 Establishing a Solid Ground 1...

Page 4: ...USED IN THIS MANUAL SYMBOL 1 Potential burn hazard Sparks from electrical shorts can ignite flammable liquids such as fuel or oil Heat from electrical overloads can cause fire hazards SYMBOL 2 Potenti...

Page 5: ...tery cables remove the ground cable first Clean terminals before charging battery During cleaning keep corrosive particles from eyes nose and mouth Use baking soda and water to neutralize acid and hel...

Page 6: ...codes Unplug power cord from outlet before cleaning or maintaining tester and charger Turning off controls does not reduce the risk of electric shock Do not operate charger after a sharp impact drop...

Page 7: ...Ground Input 7 Round Pin Cable Output 12V Battery Charge Input Control Knob Electrical Testing Panel Handle Foot Pneumatic Wheels Use the Provided Reference Numbers When Ordering Products and Parts Ab...

Page 8: ...20 amp max power supply Power supply is an optional accessory not for battery charging C 12V DC BATTERY TRICKLE CHARGE INPUT CIGARETTE SOCKET For connecting the trickle charger to the MUTT s internal...

Page 9: ...Battery Polarity Indicator D MUTE SWITCH ON disables sound OFF enables sound E AUTO CYCLE INDICATOR Illuminates when Auto Cycle Mode is engaged F VOLTAGE INDICATOR Shows supplied battery voltage inte...

Page 10: ...y Voltage 12 24V DC Battery Type Lead Acid Battery Compartment Dimensions 13 5 L x 11 H x 9 25 D Battery Protection Inline 30 amp Fuse for Overcharge Battery must be clean and leak free Identify batte...

Page 11: ...th valve stem facing away from the MUTT Insert one E Clip E into the groove F in the axle end in front of the wheel to each side Check tire pressure It must not exceed 8 PSI NOTE Install the Foot at t...

Page 12: ...ROCEDURE The MUTT has a special cable feature to test 7 way round pin cables for continuity The cable testing feature can be used to test a tractor s cable or the supplied MUTT cable All cables should...

Page 13: ...TERY or EXTERNAL position POWERING UP 1 Push the Power Source Switch to BATTERY or EXTERNAL POWERING DOWN 1 Prior to shutting down return all air control switches to the CLOSED position 2 Push the Pow...

Page 14: ...ARROW Press and release to select the next circuit in a counterclockwise rotation Press and hold for 5 seconds to turn on hazard lights 3 ON OFF Press and release to engage disengage Auto Cycle 4 REMO...

Page 15: ...that you are getting the full use of this diagnostic system 7 1 SELECTING A CIRCUIT Circuits can be selected for testing manually via remote control or by initiating Auto Cycle Mode OPERATING WITH MA...

Page 16: ...S on pg 17 CHASSIS AND PIN GROUNDS A poor ground warning may be an indication that the connected trailer is only wired for chassis ground There are two ground types 1 Pin Ground The ground wire from e...

Page 17: ...uit Indicator will flash and the MUTT will beep NOTE Open Circuit Indicator will only illuminate during circuit selection CROSSED CIRCUITS The MUTT indicates that two or more circuits are back feeding...

Page 18: ...cuit s LED The ammeter needle will also max out and return to 0 3 The MUTT will now automatically enter Pulsar Mode During Pulsar Mode the MUTT will attempt to reapply power to the faulty circuit ever...

Page 19: ...Manually 1 To activate set the Hazard Switch to the ON position 2 To deactivate set the Hazard Switch to the OFF position Remote Control 1 To activate press and hold the DOWN ARROW button for 5 second...

Page 20: ...de will typically result in an overload because the amperage draw will exceed the maximum of 20 amps All Circuits On Mode can be accessed manually or by remote control MANUALLY 1 To activate press and...

Page 21: ...system you will need to selectively power the Auxiliary and or Brake Light Circuit in the correct order Instructions on how to access several of the most common ABS systems can be found below Once the...

Page 22: ...termine sensor location Check sensor installation Make necessary repairs 6 Sensor YE2 Verify proper electrical modulator installation Check power supply Make necessary corrections 7 External ABS Modul...

Page 23: ...wered To do this press and hold the control knob for five seconds during the last ON cycle 6 Count number of blinks on trailer ABS lamp see following charts pg 28 32 for specific fault info Mode Descr...

Page 24: ...lt ABS ECU is fully operational Displays 07 vehicle is stationary X X 11 Red channel speed sensor S1A has low sensor output Sensor or spring clip is worn or not prop erly adjusted wiring open or short...

Page 25: ...the wheel again If this doesn t correct the problem then the sensor should be replaced Verify the tire and wheel size is large enough for 100 tooth exciter ring If these faults re occur at the same s...

Page 26: ...ve pin spread or corrosion Replace defective hardware as required and retest X 62 Hold solenoid Open circuit on Blue valve channel X 63 Hold solenoid Open circuit on Yellow valve channel X 67 Dump sol...

Page 27: ...el X 83 Hold solenoid short circuit to Permanent Power on Yellow valve channel X 87 Dump solenoid out shorted to Permanent Power on Red valve channel X 88 Dump solenoid out shorted to Permanent Power...

Page 28: ...range SR Tire diameter out of range SAL Tire diameter out of range SAR Tire diameter out of range Verify correct tire size as desired Verify proper tire inflation Verify correct number of excitering...

Page 29: ...tion H on Page 30 43 44 49 50 3 4 5 6or12 3 4 5 6or12 3 4 5 6or12 3 4 5 6or12 7 8 9 3 3 3 MOD1 ABS modulator dynamic error MOD2 ABS modulator dynamic error MOD3 ABS modulator dynamic error Dynamic ABS...

Page 30: ...ic lead At J1587 Diagnostic connector a No continuity of the J1587 Diagnostic lead to ground b No continuity from J1587 Diagnostic lead to any other ECU pin s c Replace repair J1587 Diagnostic wiring...

Page 31: ...GURATION GROUND GD 12 VOLT 12V TAIL TAG BACK UP LIGHTS BU ELECTRIC BRAKE EB TAIL LIGHTS TM LEFT TURN LT CLEARANCE AUX ABS STOP BRAKE RIGHT TURN RT LEFT TURN LT RIGHT TURN RT GROUND BACK UP LIGHTS RIGH...

Page 32: ...nd cable as well as battery clamps to prevent corrosion Disconnect and remove battery when placing the MUTT into long term storage Store in a cool dry area PART 11 ADDITIONAL TESTING PROCEDURES There...

Page 33: ...UTT HEAD 9005A 7 Way Round Pin w Remote 9008 DL 4 5 PIN TOWING MAINTENANCE KIT 8026 6 ROUND PIN TOWING MAINTENANCE KIT 8027 7 FLAT SPADE PIN TOWING MAINTENANCE KIT 8028 7 ROUND PIN TOWING MAINTENANCE...

Page 34: ...34 SERIAL Locate your serial number on the unit and record it above Please be sure to send in your warranty card NOTES...

Page 35: ...35 NOTES...

Page 36: ...roduct will not be honored The Warranty Repair Return proce dures require that the proof of purchase must be established either by warranty card from the seller or by point of purchase receipt invoice...

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