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For iOptron Internal Use Only 

 

 

 

 

 

21. Release  worm  end  cap  set  screw  a  little. 

Tighten  the  brass  end  cap  by  using  a  pair  of 
nose  pliers  or  a  pair  of  strong  tweezers.  Back 
out  the  end  cap  1/16-1/8  turn.  Turn  the  worm 
shaft with fingers. There should be no stiffness. 
Check if the lateral free movement is eliminated. 
Tighten  the  set  screw.  Check  the  worm 
smoothness  again.  If  there  is  any  stiffness 
exists, you need to readjust the worm end cap. 
Until there is no lateral play, or worm stiffness. 

 

22. Put the worm pulley back on to the worm shaft. 

Locate the flat surface on the shaft and tighten 
the set screw onto it. Make sure that the worm 
shaft end if aligned flash to the pulley surface. 
 

23. Before  install  the  worm  assembly,  insert  one 

hinge  bearing  into  the  bearing  housing  without 
the locking end cap. 

 

24. Wrap  the  belt  over  the  worm  pulley  and  insert 

the  worm  assembly  back  into  the  ring  gear 
compartment.  You  may  rotate  the  mount  head 
90 degree so the worm pulley and open-ended 
hinge pin bearing house is on top. 

 

25. Insert  hinge  pins  while  insert  the  washer 

between the bearing and worm assembly body. 
Tap  the  hinge  pin  inward  to  make  sure  its  end 
flash with the bearing surface. 

 

26. Lock  hinge  pin  by  tightening  the  locking  set 

screws. 

Hinge bearing 

Hinge bearing 

and end cap 

Set screw 

Washer goes next 

to bearing 

Hinge pin end 

Summary of Contents for GEM28

Page 1: ...nt 1 The DEC unit is connected to the RA axle via 4 socket screws Two is on side the DC unit One is on bottom of the DEC unit The fourth one is inside the mount Remove front polar scope cover and look...

Page 2: ...and control board to access the top screw 6 Remove mount DEC motor cover 7 Carefully unplug the motor cable from the DEC control board 8 Unscrew the screw post and two screws that hold the plastic ba...

Page 3: ...xam the worm assembly movement when hold and rotating the ring gear 1 If the whole worm assembly moves up and springs back down this is normal for a spring loaded worm gear system 2 If the whole worm...

Page 4: ...king screws Make sure they are tightened 7 Release hinge bearing end cap locking screw half turn 8 Turn the brass end cap clockwise all the way in using a pair of strong tweezers or a screw driver Rot...

Page 5: ...lateral movement is cause by a loose worm bearing end cap It is not accessible without remove the worm assembly from the mount Follow Step 2 to Step 4 to remove motor cover cable control board and mo...

Page 6: ...ashers as well Pull the worm assembly from top of the ring gear compartment 18 Tap the bearing out of the housing if needed The following is a set of a bearing a washer and a hinge pin The following s...

Page 7: ...n the shaft and tighten the set screw onto it Make sure that the worm shaft end if aligned flash to the pulley surface 23 Before install the worm assembly insert one hinge bearing into the bearing hou...

Page 8: ...9 Now install the gear switch back 30 Insert the spring into the gear switch hole Put the ball bearing on top of it Insert gear switch into the worm assembly while align the ball bearing to the slot P...

Page 9: ...For iOptron Internal Use Only 9 32 Check the play with worm ring gear engaged while rotating the ring gear 33 Follow steps 10 12 to put the motor control board and cover back...

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