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ION F-20 Series User Manual Download Page 24

 

 

22 

2-4

  Power Cables Connections 

 

 

Power Cable Sizing 

The drawing below shows the positions of power terminals. 

 

 

10-20kW Power Terminal Positions 

 

 

 

30-40kW Power Terminal Positions 

 

 

60kW Power Terminal Positions 

PE 

(Ground) 

PE 

(Ground) 

PE 

(Ground) 

PE 

(Ground) 

Output 

Bypass 

Mains

主輸入

 

Battery 

Output 

Bypass 

Mains

主輸入

 

Battery 

Output 

Bypass 

Mains

主輸入

 

Battery 

Summary of Contents for F-20 Series

Page 1: ......

Page 2: ...tion Cables Connections 30 2 6 UPS Parallel Connections 34 3 Operation Description 39 3 1 Operation Modes 39 3 2 Online Operations 40 3 3 Manual Bypass Operation 40 3 4 Operation Processes 41 4 Control Panel Operation and Function Description 42 4 1 Screen Introduction 42 4 2 Menu 43 4 3 Mimic Display 46 5 Options 47 5 1 Dry Contact Card 47 5 2 RS 485 MODBUS Card 47 5 3 SNMP Card 47 5 4 Temperatur...

Page 3: ... provide instructions for its safe operation The manual also provides troubleshooting assistance should an abnormal message or behavior occur Should an abnormal message not covered in this manual appear please contact your local authorized service agent for troubleshooting and repair info ionups com au or call us on 1300 700 805 All of the installation operation and maintenance of this device must...

Page 4: ... to battery power after grid power is disconnected and pose an electrocution hazard 7 Do not place any objects liquid containers or coverings over the UPS The liquid spilt into the UPS or heat prevented from dissipating could lead to internal damage or cause electrocution 8 Make sure that the battery specifications match the UPS requirements before connecting any external batteries 9 Please follow...

Page 5: ...3 1 Input Switch 5 Inverter 2 Bypass Switch 6 Static Switch 3 Manual Bypass Switch 7 Charger Booster 4 IGBT Rectifier 8 Output Switch Load Bypass Input Mains Input Battery Input ...

Page 6: ...4 1 2 UPS Outlook View ION F20 10 40kW Front View 1 Control panel with colorful LCD touch screen 3 Ventilation grille 2 Handle with lock 4 Wheels for handling 1 2 3 4 ...

Page 7: ...5 ION F20 10 40kW Right Side View 1 Through hole for the optional parallel communication cable 1 ...

Page 8: ...munication Ports 2 HMI Communication Port 3 Communication Selector for service only 4 USB Port for service only 5 Terminal Resistor Setting Switch for parallel communication 6 Status LED Indictors 7 EPO 8 Backfeed Protection 9 Communication Card Slot2 10 Communication Card Slot1 Please find the detail descriptions of above items on section 2 5 1 2 9 10 11 12 13 14 16 15 7 8 3 4 6 5 ...

Page 9: ... View 1 X40 Bypass Input Connections Terminal R S T N 4 X20 External Battery Connections Terminal B N B 2 X10 Mains Input Connections Terminal R S T N 5 Ground Connections 3 X50 Output Connections Terminal R S T N 1 2 3 4 5 ...

Page 10: ... View 1 X40 Bypass Input Connections Terminal R S T N 4 X20 External Battery Connections Terminal B N B 2 X10 Mains Input Connections Terminal R S T N 5 Ground Connections 3 X50 Output Connections Terminal R S T N 1 2 3 4 5 ...

Page 11: ...9 ION F20 60kW Front View ...

Page 12: ...10 ION F20 60kW Left Side View 1 Through hole for parallel communication cable 1 1 Wheel Type Stationary Type Without Wheel ...

Page 13: ...Terminal R S T N 15 Fuses for Control Power 20 Ground Connections 1 Parallel Communication Ports 2 HMI Communication Port 3 Communication Selector for service only 4 USB Port for service only 5 Terminal Resistor Setting Switch for parallel communication 6 Status LED Indictors 7 EPO 8 Backfeed Protection 9 Communication Card Slot2 10 Communication Card Slot1 Please find the detail descriptions of a...

Page 14: ... Setting Software 4 Output Input Contacts 2 SD Card Slot 5 RS 232 Port for Setting Software 3 External Battery Temperature Connector 6 Communication Port for Remote Panel Please find the detail descriptions of above items on section 2 5 4 5 1 2 3 6 ...

Page 15: ...moke or gas to prevent arcing injury and fire hazards Avoid using dusty materials volatile gases or corrosive substances with a high salt content in the environment where the UPS is installed The installation location of the UPS should be well ventilated During charging the chemical reaction of the battery generates small amounts of gases If there is a crack in the battery then this may pose an en...

Page 16: ...l type Remove the packing materials and cut straps Remove the cardboard box 10 40kW 60kW Unscrew the fastening rail kits on the front and rear side of 10 40kW and right and left side of 60kW 10 40kW 60kW Putting 2 fastening rail kits on the pallet edge and making them steady by fastening 4 screws in the pallet ...

Page 17: ...15 10 40kW 60kW ...

Page 18: ...16 Raising 2 wheel brakes or expansion foots for remove the UPS from the pallet 10 40kW 60kW Expansion Foot Wheel Brake ...

Page 19: ...ock the wheels breaks or adjust the expansion foots to fix the UPS 10 40kW 60kW Floor Fixing for 10 40kW It is possible to reuse the fastening rail kits to fix the UPS to the floor Expansion Foot Wheel Brake ...

Page 20: ...18 ...

Page 21: ...19 Floor Fixing for 60kW Stationary Type Without Wheel ...

Page 22: ...20 Floor Fixing for 60kW Wheel Type It is possible to reuse the fastening rail kits to fix the UPS to the floor ...

Page 23: ...et Keep at least 1000 mm of free space in front of the UPS for air flow and future maintenance purposes Keep at least 300mm of free space in rear of the UPS for air flow space Keep at least 500mm of free space in the top of UPS for maintenance operations Front Side 1000mm Rear Side 300mm Top Side 500mm UPS Other Equipment ...

Page 24: ...shows the positions of power terminals 10 20kW Power Terminal Positions 30 40kW Power Terminal Positions 60kW Power Terminal Positions PE Ground PE Ground PE Ground PE Ground Output Bypass Mains 主輸入 Battery Output Bypass Mains 主輸入 Battery Output Bypass Mains 主輸入 Battery ...

Page 25: ...ing at rated voltage rated power and batteries are charging but regardless of the overload 2 The UPS is operating at rated voltage and rated power but regardless of the overload 3 12Vbattery blocks 32pcs The UPS is operating at rated voltage and rated power but regardless of the overload Recommended Cables Size Capacity Mains Input 1 Output Bypass Input 1 External Battery 1 R S T N PE R S T N 2 PE...

Page 26: ... A 30kVA 30KW 95 A 80 A 40kVA 40KW 125 A 105 A 60kVA 60KW 185 A 160 A 400 V 10kVA 10KW 30 A 25 A 20kVA 20KW 60 A 50 A 30kVA 30KW 90 A 75 A 40kVA 40KW 120 A 100 A 60kVA 60KW 175 A 150 A 415 V 10kVA 10KW 30 A 25 A 20kVA 20KW 55 A 50 A 30kVA 30KW 85 A 70 A 40kVA 40KW 115 A 95 A 60kVA 60KW 170 A 145 A 1 The sizing takes into account 150 overload capacity ...

Page 27: ...25 Electrical System Connections UPS with single Input Load 3P N UPS with single input and isolation transformer Load 3P 3P N UPS with dual inputs Load 3P N 3P N ...

Page 28: ...with dual inputs and isolation transformer Load 3P 3P N 3P 3P N Load 3P N 3P 3P N Load 3P 3P N 3P N Note You have to install an isolation transformer on one of the inputs if the two power system are different ...

Page 29: ...27 UPS in parallel use separate battery Load 3P N UPS in parallel use common battery Load 3P N ...

Page 30: ...28 UPS in parallel with output transformer Please do not use separate output transformer for each UPS A common output transformer is recommended Load 3P N Load 3P N ...

Page 31: ...29 Converter Mode Please do not connect the bypass input Load 3P N Load 3P N Note Up to 6 units can be operated in parallel for Converter Mode operation and common battery function is available ...

Page 32: ...on To ensure good parallel communication quality please set the Switch of the two farthest UPS to the ON position Please refer to section 2 6 for detail HMI communication port for control panel This port connects to the LCD display and control panel H U communication selector This switch is to select HIM or USB port Please ensure this switch on H position for ensure HMI port is workable USB This p...

Page 33: ...d protection is for ensuring personnel safety against any risk of accidental energy return to the input circuit It imposes the automatic opening of an switching device in case of a malfunction of the static switch Communication Slot1 This slot can install Relay card or RS 485 MODBUS card Communication Slot2 This slot can install Relay card or SNMP card Please ensure the SW2 switch to correct posit...

Page 34: ...r of parallel communication To ensure good parallel communication quality please set the Switch of the two farthest UPS to the ON position Please refer to section 2 6 for detail Output Input Contacts The UPS provides 3 output dry contacts and1 input contact Specification of Output dry contact 250 VAC 2 A 30 VDC 2 A There have 3 jumpers J1 J3 to set NC NO for each output contact To short the input ...

Page 35: ... RS 232 Pin Assignment 1 2 3 4 5 6 7 8 9 Baud Rate 57600bps Data Length 8 bits Stop Bit 1 bit Parity None This port is available for change the setting of UPS by setting software 2 TX OUT 3 RX IN 5 Ground ...

Page 36: ... technicians who are familiar with this UPS Parallel communication cables are requested to connect to UPS each other Please only use the parallel communication cables which are supplied with UPS manufacturer for ensure UPS can operate correctly in a parallel configuration The parallel communication cables must be connected in a ring topology and the maximum total length of the parallel communicati...

Page 37: ...35 Recommended 1 1 parallel system configuration ...

Page 38: ...36 Mains Load Mains Bypass Load 1 1 parallel Single Input 1 1 parallel Dual Input Recommended N 1 parallel for single input system configuration Parallel Communication Cables ...

Page 39: ...37 Up to 6 UPS Units Load Mains External Manual Bypass Switch Recommended N 1 parallel for dual input system configuration Parallel Communication Cables ...

Page 40: ...38 Up to 6 UPS Units Load Mains External Manual Bypass Switch Bypass Parallel Communication Cables ...

Page 41: ...wing the same setup as VFI Mode Inverter is also kept ready to switch power supply modes at any time If VFI mode is set then power can be quickly routed from Bypass to Inverter Attention In ECO Mode the power supply frequency and voltage will be less stable Please check the load requirements and use ECO Mode with care 3 Converter Mode Converter Mode allows the user to provide a power supply with c...

Page 42: ...eating the power supply circuit switches from INV to the bypass output 3 Battery Mode When the UPS detects a failure in the main power supply then power is provided from the battery instead The touch screen at the front of the module will also display current battery level to remind the user 3 3 Manual Bypass Operation When the manual bypass switch is activated the load is powered directly from th...

Page 43: ... start up UPS by battery when main input power is not available 2 Select Command Operation Cold start precharge ready on LCD display 3 And then select Normal mode to start UPS 3 4 3 Shutdown 1 Select Command Operation Shutdown on LCD display 3 4 4 Switch to bypass 1 Select Command Operation Shutdown converter except bypass on LCD display 2 The Inverter will be shutdown and bypass will supply the p...

Page 44: ...ncy current and battery information from the touch panel Please refer to below section for learn more detail information and functions of the LCD touch panel 4 1 Screen Introduction A Display current time status and information of UPS B Indicate Single or Parallel system and select the desire UPS unit that want to check the information Single Unit Parallel System C Click here to see the alarm mess...

Page 45: ...reen to switch to other menu page and click the menu icon to enter to the desire function Click to hide show the sub menu The button below will appear on some function pages Button Function Click it to save the new setting Click it to reload the data Click it to go to Mimic Display ...

Page 46: ...on signal Battery Test Monitor Identification Display UPS information Real Time Information Display real time measurements of input output bypass and battery Maintenance Code Display the maintenance code for technician check the status of the UPS Version Disply the control MCU software and firmware version Configuration Alarm Set alarm latch function General Alarm Mains Alarm Bypass Alarm Over Tem...

Page 47: ...f time Date and Time Set current date and time Peripherals 1 Set communication card Event Log Display the event log list of UPS Log on Load Display the history curve of loading Up to 7 days data Permission Setting Login Logout Login with the password 2 Password Modification 1 Chang user password Maintenance 1 Screen Calibration Calibrate the touch screen 1 This function menu only appear after logi...

Page 48: ...e red background Click D E F to change the measure parameter and press for 3 second to enter to Real Time Information G display the status of battery Press it for 3 second to enter to Real Time Information The battery isn t connected The green pattern indicates the battery is charging The yellow pattern indicates the battery is discharging H Alarm silence button Click it to silence the alarm and p...

Page 49: ...re programmable and user can change the definition for each contact Please refer to Dry Contact Card manual for more detail 5 2 RS 485 MODBUS Card RS 485 ports with JBUS MODBUS protocol Please refer to RS 485 Card manual for more detail 5 3 SNMP Card This is Ethernet network card with TCP IP HTTP and SNMP protocols ...

Page 50: ...without mains input 5 6 Parallel Communication Cable The parallel communication cables are required when UPS in parallel Each UPS provides a 1 5 meter parallel communication cable as standard and it can use for 2 UPS in parallel A longer parallel communication cable is available for more UPS in parallel 3000 0mm 4 3mm 7 2mm ...

Page 51: ...em with the UPS Click to have a alarm list as below picture We recommend checking the error code using the following method when troubleshooting Click Information Maintenance Code to bring up the screen shown below If you can provide the maintenance code to the authorized distributor this will speed up troubleshooting You also can click Export to save the maintenance code in SD card ...

Page 52: ... Voltage Harmonic Distortion 1 with linear load 3 with distorting load Overload 110 for 60 minutes 125 for 10 minutes 150 for 1minutes Parallel Up to 6 units Bypass Voltage 380 400 415V 3 Phase N Voltage Tolerance 5 25 Programmable Frequency 50 60Hz Frequency Tolerance 1Hz 3Hz Selectable Battery Number of batteries 12V 32 34 36 38 40pcs configurable Max Charging Current 3 5 A 7 A 10 A 13 A 20A Com...

Page 53: ... 827 x 1253 w o wheel 600 x 827 x 1300 Wheel type Weight 113 kg 115 kg 130kg 132kg 194kg w o wheel 200kg Wheel type Protection Grade IP20 Color RAL 7016 Anthracite Grey Environment Storage Temperature 20 70 Storage Humidity 95 Operation Temperature 0 40 Operation Humidity 0 95 w o condensation Operating Altitude 1000 m without derating 1 Tested to standards LVD EN62040 1 EMC requirements EN62040 2...

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