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Invacare HMV Highly 300, Owners Operating & Maintenance Manual, Page: 33 / 72

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Invacare HMV Highly 300 Owners Operating & Maintenance Manual Download Page 33

SECTION 6—OPERATION OF THE POWERED SCOOTER

Part No. 1118395

33

300 and 400

REPLACING THE FUSE

 

WARNING

NEVER defeat or bypass any fuse. ONLY replace with a fuse of the same rating.

NOTE: For this procedure, refer to FIGURE 6.5.

1. Remove seat. Refer to Removing/Installing the Seat on page 34.
2. Remove rear shroud. Refer to Removing/Installing the Rear Shroud on page 44.

NOTE: Two (2) fuse holders are located on the wiring harness.
NOTE: Replace existing blown fuse with a new fuse of the same rating. 

3. Pull fuse OUT and install new fuse.
4. Reverse STEPS 1 and 2 to reassemble the powered scooter.

FIGURE 6.5 - REPLACING THE FUSE

Fuse Holder

Fuse

Summary of Contents for HMV Highly 300

Page 1: ...UST be given to the user of the scooter USER BEFORE using this scooter read this manual and save for future reference For more information regarding Invacare products parts and services please visit w...

Page 2: ...Y RESULT PROCEDURES OTHER THAN THOSE DESCRIBED IN THIS MANUAL MUST BE PERFORMED BY A QUALIFIED TECHNICIAN DEALERS AND QUALIFIED TECHNICIANS DO NOT SERVICE OR OPERATE THIS EQUIPMENT WITHOUT FIRST READI...

Page 3: ...imitation 17 SECTION 2 EMI INFORMATION 18 SECTION 3 SAFETY HANDLING OF POWERED SCOOTERS 20 Stability and Balance 20 Percentage of Weight Distribution 20 Stairways 21 Escalators 21 SECTION 4 SAFETY INS...

Page 4: ...eat Swivel Adjustment 37 Removing Installing Seat Positioning Strap 38 SECTION 8 ARMS 40 Removing Installing Adjusting Arms 40 Removing Installing 40 Adjusting Arm Width 40 Adjusting Arm Angle 41 Adju...

Page 5: ...g 55 Disconnecting 56 Charging the Batteries 58 On Board Battery Charger 58 Battery Charger Operation Charger Indicator Light on Tiller 59 SECTION 13 TRANSPORTING 60 Transporting the Scooter 60 300 60...

Page 6: ...urchase 3 Receive updates with product information maintenance tips and industry news 4 Invacare can contact you or your provider if servicing is needed on your product 5 It will enable Invacare to im...

Page 7: ...___________________________ 7 Would you like information sent to you about Invacare products that may be available for a particular medical condition Yes No If yes please list any condition s here and...

Page 8: ...Fold here Fold here Cut Along Line Invacare Product Registration Form Please Seal with Tape Before Mailing...

Page 9: ...e the Department of Transportation has not approved any tie down systems for transportation of a user while in a powered scooter in a moving vehicle of any type It is Invacare s position that users of...

Page 10: ...BETWEEN SEAT AND ARMS WIDTH BETWEEN ARMS 13 inches 7 9 inches 16 in seat 16 22 inches 18 in seat 18 24 inches 13 inches 7 9 inches 18 in seat 18 24 inches 20 in seat 20 26 inches SPEED RANGE 0 4 5 m...

Page 11: ...ean against or pull forward on the tiller while mounting or dismounting the scooter Otherwise injury may occur DO NOT lift scooter up by the front or rear shroud Otherwise injury or damage to the scoo...

Page 12: ...rd on the tiller while mounting or dismounting the scooter Otherwise injury may occur DO NOT lift scooter up by the front or rear shroud Otherwise injury or damage to the scooter may occur 1118373 Rev...

Page 13: ...therwise noted OPERATION INFORMATION For safe product function material compatibility proper installation operation and maintenance you MUST only use parts accessories and adapters manufactured or sup...

Page 14: ...tachable parts Lifting by means of any removable detachable parts of a powered scooter may result in injury to the user or damage to the powered scooter DO NOT attempt to lift the powered scooter by i...

Page 15: ...ing activities in the presence of a qualified healthcare professional BEFORE attempting active use of the powered scooter ALWAYS DO keep hands and fingers clear of moving parts to avoid injury ALWAYS...

Page 16: ...ds their use as the power source for this unit Carefully read battery battery charger information prior to installing servicing or operating your powered scooter RAIN TEST INVACARE has tested its powe...

Page 17: ...NES Part No 1118395 17 300 and 400 WEIGHT LIMITATION The weight limitation for the 300 is 300 lbs The weight limitation for the 400 is 400 lbs If so equipped the front basket is rated for a maximum lo...

Page 18: ...ction from the more common sources of radiated EMI There are a number of sources of relatively intense electromagnetic fields in the everyday environment Some of these sources are obvious and easy to...

Page 19: ...SERIOUS INJURY 1 Do not operate hand held transceivers transmitters receivers such as citizens band CB radios or turn ON personal communication devices such as cellular phones while the powered wheelc...

Page 20: ...direction at excessive speed Failure to observe the warning can cause the scooter to tip over and may result in injury to user and or damage to the product ALWAYS wear your seat positioning strap The...

Page 21: ...component for hand hold supports DO NOT attempt to lift a powered scooter by any removable detachable parts Lifting by means of removable detachable parts may result in injury to the user or assistant...

Page 22: ...re needs and preference Thereafter follow these maintenance procedures INSPECT ADJUST INITIALLY Ensure powered scooter drives straight no excessive drag or pull to one side Check frame for damage and...

Page 23: ...JUST MONTHLY Check brake for binding or interference with travel Inspect front wheel fork assembly for proper tension by spinning the wheel The front wheel should come to a gradual stop Tighten locknu...

Page 24: ...ure that the brake is easy to engage disengage Inspect for no excessive side movement or binding when the drive wheels are raised or turned Check front fork for damage or corrosion Ensure wheel bearin...

Page 25: ...page 58 Use care in storage DO NOT allow any metallic objects to contact the exposed ter minals SUGGESTED MAINTENANCE PROCEDURES 1 Before using the powered scooter make sure all nuts and bolts are tig...

Page 26: ...e Replace batteries Refer to Removing Installing the Batteries on 300 on page 50 OR Removing Installing the Batteries on 400 on page 53 BATTERY INDICA TOR SHOWS THE CHARGE LEVEL IS LOW TOO SOON AFTER...

Page 27: ...battery charge At full charge all eight 8 LED s are lit As the batteries discharged the number of LED s decrease from GREEN to YELLOW then RED At this level the user should charge the batteries as soo...

Page 28: ...for a short period of time 3 Battery voltage too high Drive Inhibited Battery charge is too high Scooter will charge batteries when traveling down slopes or decelerating Excessive charging in this ma...

Page 29: ...r up Drive Inhibited Throttle is not in neutral position when turn ing the key switch on Return the throttle to neutral turn power off and back on again Throttle may need to be re calibrated 7 Speed P...

Page 30: ...in the presence of a qualified healthcare professional DO NOT attempt to transfer into or out of the powered scooter without assistance 1 Before operation of the powered scooter review Control Panel...

Page 31: ...peed control knob For safety reasons reverse speed is limited to approximately 50 of forward speed When first learning to drive adjust speed control knob for a SLOW speed and try to drive the powered...

Page 32: ...r to Removing Installing the Seat on page 34 2 Remove rear shroud Refer to Removing Installing the Rear Shroud on page 44 3 To reset press circuit breaker button located on the controller tray 4 Rever...

Page 33: ...RE 6 5 1 Remove seat Refer to Removing Installing the Seat on page 34 2 Remove rear shroud Refer to Removing Installing the Rear Shroud on page 44 NOTE Two 2 fuse holders are located on the wiring har...

Page 34: ...gnition REMOVING INSTALLING THE SEAT NOTE For this procedure refer to FIGURE 7 1 REMOVING 1 Fold down seat back 2 Pulling UP on the seat lever lift the seat assembly UP and away from the seat post FIG...

Page 35: ...the Seat on page 34 2 Remove the mounting screw two 2 washers and locknut securing the seat post to the frame post FIGURE 7 2 3 Lift seat post UP and remove from frame post INSTALLING 1 Insert the sea...

Page 36: ...h both the frame tube and the seat post Install the two 2 washers and locknut onto mounting screw and securely tighten 5 Install the seat Refer to Removing Installing the Seat on page 34 ADJUSTING SEA...

Page 37: ...o the forward position BEFORE and DURING operation of the scooter Otherwise injury to the user and or damage to the scooter may result CAUTION DO NOT use the seat swivel option when accessories are in...

Page 38: ...strap is a positioning belt ONLY It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts If signs of wear appear belt must be replaced immed...

Page 39: ...SECTION 7 SEAT Part No 1118395 39 300 and 400 FIGURE 7 5 REMOVING INSTALLING SEAT POSITIONING STRAP Seat Positioning Strap Washer Mounting Screw Seat Positioning Strap Washer Mounting Screw Arm Frame...

Page 40: ...his procedure to install the arms 1 Loosen adjustment knob that secures the arm to the arm support bracket 2 Remove the adjustable width arm from the arm support bracket 3 If necessary repeat STEPS 1...

Page 41: ...m setting it at the distance determined in STEP 4 ADJUSTING ARM ANGLE NOTE For this procedure refer to FIGURE 8 2 1 Lift up the arm 2 Loosen the jam nut FIGURE 8 2 3 Adjust the socket screw up or down...

Page 42: ...M HEIGHT REPLACING ARMREST PADS NOTE For this procedure refer to FIGURE 8 4 1 Remove the two 2 mounting screws that secures the armrest pad to arm 2 Remove the old armrest pad 3 Install new armrest pa...

Page 43: ...engaged into the adjustment plate NOTE For this procedure refer to FIGURE 9 1 NOTE The powered scooters feature an adjustable tiller The tiller locks into a position that is most comfortable for you T...

Page 44: ...AR SHROUD NOTE For this procedure refer to FIGURE 10 1 REMOVING 1 Remove the seat Refer to Removing Installing the Seat on page 34 2 Lift the rear shroud off of the frame post INSTALLING 1 Align tabs...

Page 45: ...heels are OFF the ground 5 Remove the hex nut and washer that secures the drive wheel to the drive shaft 6 Use a wheel puller if necessary to remove the existing drive wheel assembly from the drive sh...

Page 46: ...t No 1118395 FIGURE 11 1 REMOVING INSTALLING THE DRIVE WHEELS WARNING PINCH POINT Cutout Drive Shaft Keystock Washer Hex Nut Drive Wheel Scooter Frame DETAIL A 300 DETAIL B 400 Drive Shaft Keystock Wa...

Page 47: ...fork 4 Remove FRONT wheel from fork FIGURE 11 2 REMOVING INSTALLING THE FRONT WHEEL INSTALLING WARNING Front wheel MUST be mounted in the correct fork mounting holes upper mount ing holes for the 400...

Page 48: ...caster assembly 2 Turn the hex nut COUNTER CLOCKWISE to loosen and remove the caster wheel 3 If necessary repeat STEPS 1 2 to remove the other caster INSTALLING 1 Insert the new caster wheel into the...

Page 49: ...y recommends that battery installation and battery replacement always be done by a qualified technician All battery terminals caps two 2 on the LEFT battery and two 2 on the RIGHT battery MUST be inst...

Page 50: ...actory performance 300 powered scooter uses two 2 12 volt 12 Amp hour 12AH batteries 400 powered scooter uses two 2 12 volt 31 Amp hour U1 batteries NOTE Recommended battery type is spill proof and re...

Page 51: ...e RIGHT battery C WHITE BATTERY CABLE JUMPER from the POSITIVE battery terminal post on the LEFT battery and the NEGATIVE battery terminal post on the RIGHT battery 8 Remove the existing batteries fro...

Page 52: ...the life of the batteries will be reduced 11 If necessary charge the batteries Refer to Charging the Batteries on page 58 FIGURE 12 2 REMOVING INSTALLING THE BATTERIES ON 300 DETAIL A REMOVING INSTALL...

Page 53: ...ed scooter in a well ventilated area where work can be performed without risking damage to carpeting or floor covering 2 Turn power OFF and remove the key from the ignition 3 Remove the seat Refer to...

Page 54: ...rminal POSITIVE RED Battery Terminal NEGATIVE BLACK Battery Terminal DETAIL C BATTERY WIRING HARNESS LEFT Battery RIGHT Battery BLACK Battery Connector Wiring Harness Connectors DETAIL A BATTERY LIFTI...

Page 55: ...hield is recommended when working with batteries Do not remove fuse or mounting hardware from the POSITIVE RED battery cable mounting screw NEVER defeat or bypass any fuse ONLY replace with a fuse of...

Page 56: ...to Removing Installing the Seat on page 34 8 Remove the rear shroud Refer to Removing Installing the Rear Shroud on page 44 9 Position the batteries on the scooter Refer to Removing Installing the Ba...

Page 57: ...ING DISCONNECTING THE BATTERY CABLES ON THE 400 NOTE Only battery cable and terminal cap shown Both caps install in the same manner NOTE Do not remove fuse or mounting hardware from the POSITIVE RED b...

Page 58: ...recharge them when you do not anticipate using the powered scooter The range per battery charge using recommended batteries should be approximately five 5 to nine 9 hours of typical operation Extensi...

Page 59: ...in and the charger indicator is OFF the charger is disconnected Check that all connections are secure If Charge LED indicator is still OFF unplug AC power cord from the on board battery charger and w...

Page 60: ...64 2 Remove the seat Refer to Removing Installing the Seat on page 34 3 Remove the rear shroud Refer to Removing Installing the Rear Shroud on page 44 4 Remove the batteries Refer to Removing Install...

Page 61: ...the Rear Shroud on page 44 4 Remove the batteries Refer to Removing Installing the Batteries on 400 on page 53 5 Disconnect the 4 housing motor located under marker label 1 connector from the controll...

Page 62: ...13 2 A Use the one hand to firmly hold the tiller handle B Using the other hand firmly hold the front frame assembly and align with the REAR frame assembly NOTE The frame lock lever remains in the unl...

Page 63: ...Bracket Mounting Bracket Refer to Removing Installing the Seat on page 34 Refer to Removing Installing the Rear Shroud on page 44 Refer to Removing Installing the Front Basket on page 64 Refer to Remo...

Page 64: ...or service turn power OFF and remove key from ignition REMOVING INSTALLING THE FRONT BASKET NOTE For this procedure refer to FIGURE 14 1 1 To remove Lift UP on the basket and remove it from the mount...

Page 65: ...jury and or damage to the surrounding property may result NOTE For this procedure refer to FIGURE 14 2 INSTALLING 1 Install the crutch cane holder into the accessory tube located on the back of the se...

Page 66: ...n 3 Install safety flag into bracket REMOVING 1 Remove the safety flag from the bracket 2 Remove the mounting knob that secures the bracket in place 3 Remove the bracket from the accessory tube locate...

Page 67: ...y tube 3 Thread the mounting knob into the welded nut on the accessory tube Securely tighten FIGURE 14 4 INSTALLING REMOVING THE WALKER HOLDER USING THE WALKER HOLDER NOTE For this procedure refer to...

Page 68: ...ortant to take note of this increased length otherwise injury and or damage to surrounding property may occur INSTALLING 1 If necessary loosen but do not remove the mounting knob 2 Install the basket...

Page 69: ...Part No 1118395 69 300 and 400 NOTES...

Page 70: ...300 and 400 70 Part No 1118395 NOTES...

Page 71: ...prior consent LIMITATIONS AND EXCLUSIONS THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEFACED PRODUCTS SUBJECT TO NEGLIGENCE ACCIDENT IMP...

Page 72: ...Matheson Blvd E Unit 8 Mississaugua Ontario L4Z 4G4 Canada 800 668 5324 Invacare is a registered trademark of Invacare Corporation Teflon is a registered trademark of E I DuPont Nemours and Company Ye...

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