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(58GS)  MODEL 604G&638G FILTER PUMP  ENGLISH  7.5” X 10.3”  PANTONE 295U  07/09/2021

English

Page 5

SETUP INSTRUCTIONS

Be sure you have access to water to fill the pool and chemicals for the water. 

IMPORTANT: This filter pump is shipped with the air release valve (1) open (open the air 
release valve if necessary). DO NOT replace the air release valve until you reach STEP #8. 
Failure to follow these instructions will result in air trapped inside filter housing; the motor 
will run dry, be noisy and malfunction.
1. 

Assemble above-ground-pool first. Carefully follow the pool’s installation instructions.

2. 

Place the filter pump the length of the hose away from the pool wall where the lower black 

 

protruding hose connection is "sticking-out". Ensure the filter pump is accessible at all time for 

 

service and maintenance.

3.

  Insert the nozzle union 

(14 & 10) 

into the upper protruding hose connections, and then attach 

 

the pool inlet air adaptor 

(16)

 to the upper protruding fitting. Screw the air jet valve

 (15)

 over 

 

the pool inlet air adaptor 

(16)

. Then insert the strainer union 

(9 & 11)

 into the lower protruding 

 

hose connections. The hoses 

(8)

 fit over the strainers inserted into the connections.

4.

  There are two hoses to be connected to the filter pump hose connections. With hose clamps 

(7)

,  

 

fasten one of the hoses 

(8)

 to the lower protruding hose connection (marked "+" on the pool 

 

liner) and to the upper pump connection (marked "+").

5.

  Connect the second hose to the pool inlet air adaptor

 (16) 

and to the lower pump connection.

  

Make sure all the hose clamps 

(7) 

are tight.

 NOTE: 

Make sure the air jet valve

 (15)

 is securely 

 

tighten onto the pool inlet air adaptor 

(16) 

and facing up.

6.

  In a counter-clockwise motion unscrew the threaded filter housing collar

 (13)

 from the filter 

 

housing. Grasp and remove the housing cover 

(3)

. Check to see if a cartridge is inside the 

 

housing. If yes, replace the cover, finger tighten the housing collar 

(13)

 back onto the filter 

 

housing. 

7.

  Fill the pool to a level of at least 1-2 inches above the top connection. The water will 

 

automatically flow down into the pump.

8.

  When water starts flowing out of the air release valve hole, screw in the air release valve back 

 

into the filter housing cover. Do not over tighten the valve.  

 

 

NOTE: Venting the system is necessary for air to escape as the filter housing fills with 

 

water.

9.

  Connect the filter pump power cord end to the transformer output receptacle and screw in the 

 

cover. Plug the transformer power cord into a properly installed electrical socket.

10.

  Operate the filter pump until the desired water clarity is obtained. 

   

NOTE: 

Never put pool chemicals directly into the filter pump. This may damage the pump and 

    void the warranty.

WARNING

Risk of electric shock. Connect transformer only to a grounding type receptacle 
protected by a ground-fault circuit interrupter (GFCI) or residual current device 
(RCD). Contact a qualified electrician if you cannot verify that the receptacle is 
protected by a GFCI/RCD. Use a qualified electrician to install the GFCI/RCD, 
which has a maximum rate of 30mA. Do not use a portable residual current 
device (PRCD).

Summary of Contents for 604G

Page 1: ...ld under license from Marques utilisées dans certains pays sous licence de Marcas registradas utilizadas en algunos países del mundo bajo licencia de Warenzeichen verwendet in einigen Ländern der Welt in Lizenz von Intex Marketing Ltd to à a an Intex Development Co Ltd Hong Kong Intex Recreation Corp P O Box 1440 Long Beach CA 90801 Distributed in the European Union by Distribué dans l Union Europ...

Page 2: ...5 X 10 3 PANTONE 295U 07 09 2021 English Page 2 TABLE OF CONTENTS Warnings 3 Parts Reference 4 Setup Instructions 5 7 Maintenance 8 9 Pool Care and Chemicals 8 Long Term Storage 9 Troubleshooting Guide 10 Common Pool Problems 11 General Aquatic Safety 11 Limited Warranty 12 ...

Page 3: ...e a qualified electrician to install the GFCI RCD which has a maximum rate of 30mA Do not use a portable residual current device PRCD Always unplug the transformer from the electrical outlet before removing cleaning servicing or making any adjustment to the product The plug must be accessible after product is installed Do not bury the electrical cord Locate the cord where it will not be damaged by...

Page 4: ...O Model 604G Model 638G 1 AIR RELEASE VALVE 1 10460 10460 2 VALVE O RING 1 10264 10264 3 FILTER HOUSING COVER 1 11868 11868 4 COVER SEAL 1 10325 10325 5 FILTER CARTRIDGE 1 29000 29000 6 HOSE SEAL 2 10134 10134 7 HOSE CLAMP 4 11489 11489 8 HOSE 2 10116 10116 9 STRAINER CONNECTOR 1 11070 11070 10 POOL INLET JET NOZZLE 1 12364 12364 11 STRAINER GRID 1 12197 12197 12 TRANSFORMER 1 11649 11648 13 THREA...

Page 5: ... to the pool inlet air adaptor 16 and to the lower pump connection Make sure all the hose clamps 7 are tight NOTE Make sure the air jet valve 15 is securely tighten onto the pool inlet air adaptor 16 and facing up 6 In a counter clockwise motion unscrew the threaded filter housing collar 13 from the filter housing Grasp and remove the housing cover 3 Check to see if a cartridge is inside the housi...

Page 6: ...trical power source of the filter pump must be positioned more than 3 5m away from the pool walls Check your local authorities to determine the appropriate standard and requirements for electrical installation of swimming pools and basins equipment The following table is for reference only International France Germany The Netherlands Country Region Standard Number IEC 60364 7 702 NF C 15 100 7 702...

Page 7: ...For model 638G these three holes form a triangle pattern and are 145mm from each other The holes are slotted with a 7mm width The filter pump can be mounted on a cement base or onto a wooden structure to prevent accidental falling over Total assembly must exceed 18kg The drawings on the following show two possible ways of upright mounting SETTING UP FILTER PUMP For your own personal safety it is v...

Page 8: ...wimming pool supply store for instructions The season s first filling of the pool may have brackish water requiring extra water additives and extra filter changes Do not allow swimming in pool until the pH level is balanced Consult your local swimming pool supply store for instructions Keep spare filter cartridges on hand Replace cartridges every two weeks Chlorinated water may damage lawns garden...

Page 9: ...cking can be used for storage CLEANING OR REPLACING FILTER CARTRIDGES LONG TERM STORAGE WINTERIZATION It is recommended that the filter cartridge be replaced at least every 2 weeks Regularly monitor the filter clogging level 1 Make sure the transformer power cord is not plugged into the electrical socket 2 To prevent water from escaping the pool unscrew the pool inlet nozzle 10 and strainer grid 1...

Page 10: ...set circuit breaker If circuit breaker trips repeatedly your electrical system may have a defect Turn off circuit breaker and call an electrician to correct the problem Let the motor cool down Adjust the chlorine and pH level Consult your local swimming pool supply stores Clean or replace cartridge Check the cartridge for holes Replace if damaged Operate the filter for longer periods Clean the str...

Page 11: ...wn or black when first treated with chlorine Water is cloudy or milky Level is lower than on previous day Dirt or sand on pool floor Leaves insects etc IMPORTANT If you continue to experience difficulty please contact our Consumer Service Department for assistance See separate Authorized Service Centers sheet GENERAL AQUATIC SAFETY Water recreation is both fun and therapeutic However it involves i...

Page 12: ...d determine the validity of the claim If the item is covered by the provisions of the warranty the item will be repaired or replaced with the same or comparable item at Intex s choice at no charge to you Other than this warranty and other legal rights in your country no further warranties are implied To the extent possibly in your country in no event shall Intex be liable to you or any third party...

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