Intertek Pinnacle PB150 Installation & Operator'S Manual Download Page 1

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Installation/Operator’s Manual

SAFETY NOTICE

Please read entire manual before installation and use of this pellet fuel-

burning boiler. Failure to follow these instructions could result in property

damage, bodily injury or even death. Contact local building or fire

officials about restrictions and installation inspection requirements in

your area.

SAVE THESE INSTRUCTIONS

PINNACLE PB150

PELLET/CORN

BOILER

PINNACLE STOVE SALES INC

1089 HIGHWAY 97 NORTH

QUESNEL, BC V2J 7C9

TEL. (250) 992-5050

FAX. (250) 992-5850

Summary of Contents for Pinnacle PB150

Page 1: ...these instructions could result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area SAVE T...

Page 2: ...REQUIREMNETS figure 2 11 DAMPER CONTROLS 11 WARNING ABOUT CHIMNEY FIRES 12 DOMESTIC WATER SYSTEM DIAGRAM figure 3 13 DOMESTIC WATER COIL REQUIREMENTS figure 4 14 PARALLEL SYSTEM DIAGRAM figure 5 16 SY...

Page 3: ...HEIGHT 62 WIDTH OVERALL 47 DEPTH 29 HOPPER CAPACITY 160 lbs WEIGHT 585 lbs FLUE SIZE 4 BREACH LEFT SIDE DOMESTIC HOT WATER COIL GPM 5 gal 5 GPM 40 F to 140 F boiler water temperature at 200 F WATER CO...

Page 4: ...3 SPECIFICATIONS Figure 1...

Page 5: ...d BOILER LOCATION Boiler to be installed on a non combustible heat resistant surface in a liquid containment pan attached to a drain in a level position with clearances in accordance with NFPA 31 Tabl...

Page 6: ...de of the boiler The safety relief valve should be piped to a place of safe discharge Install your air bleed connection into the 90 elbow mounted in the top tapping behind the smoke collector box Inst...

Page 7: ...t from a broken or leaking radiator or pipe or a cracked section in the boiler SEQUENCE OF OPERATION Forced Circulation Hot Water System with Tank less Heater When the room temperature falls below the...

Page 8: ...ith the On Time pre set at 2 minutes and the Cycle Time set at 16 minutes the unit would come on feed corn for 2 minutes and not feed corn for 14 minutes This gives you a complete cycle time of 16 min...

Page 9: ...temperature exceeds 95 C 200 F in a furnace supply plenum on hot air furnaces the automatic fuel feed is interrupted f Check that if there is a failure of the fan providing combustion air the automat...

Page 10: ...r regulator or mechanical vent I 6 ft 182 cm To service regulator vent outlet J 3 ft 91 cm From any forced air intake of other appliance K 48 in 122 cm Clearance to non mechanical air supply inlet to...

Page 11: ...high temperature silicone Class PL connector should maintain a pitch on rise from the furnace to the chimney of at least per foot A LISTED 4 STAINLESS STEEL LINER MUST BE USED IN MASONRY CHIMNEYS You...

Page 12: ...DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT and DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE BOILER DAMPER CONTROLS Damper operation The damper is a plate that helps cont...

Page 13: ...ent immediately 2 Alert others in the house to evacuate 3 Close the appliance s dampers and or the primary air inlet controls limiting the fire s air supply and reducing its intensity 4 Open the appli...

Page 14: ...13 Figure 3...

Page 15: ...upply side exiting the domestic water coil see figure 5 Drain valve piping should be piped to a safe area for discharge Failure to install pressure temperature relief value will void boiler warranty P...

Page 16: ...15 Figure 5...

Page 17: ...16 Figure 6...

Page 18: ...ustion air in order to completely and efficiently burn its fuel If an ample supply is not available erratic operation noise combustion and fuel odours in the air may result REMEMBER THAT VENTING FANS...

Page 19: ...GND Pimary Control L1 L2 N H B C 2 4 1 3 B B R R W Power Requirements 110 Volts 15 Amps max Wire through a service switch Surge protection required RED RED WHITE BLACK ORANGE RED YELLOW YELLOW WHITE...

Page 20: ...When burning corn the primary combustion takes place on a fluidized bed at the bottom of the fire pot That s why the corn pot has a slide bottom The slide bottom corn pot will need to be cleaned about...

Page 21: ...350S cycle time switch at 8 minutes and pilot draft switch at Medium Turn on service switch 9 Place two 4 cups of pellets in the bottom of the fire pot Apply a non volatile lighting material on top of...

Page 22: ...sture Content 8 maximum Heat Content approximately 8200 Btu per pound minimum ASH The ash content of the fuel and operation of your boiler will directly determine the frequency of cleaning The use of...

Page 23: ...exchanger 8 Re assemble the top of the boiler 9 On a non combustible surface well away from combustible materials have ready a fireproof container with a tight fitting lid to receive ash Open the fir...

Page 24: ...ll shut down the burner to pilot mode until the water temperature drops below the low limit setting minus the differential setting If the low limit setting is 170 F and the differential is 25 F this m...

Page 25: ...rkmanship in covered components and that the other terms and conditions of this warranty have been complied with the manufacturer s sole duty and liability under this warranty shall be limited to the...

Page 26: ...eck for power at the power switch If the meter indicates 115v and the light still doesn t come on replace the control board STEP 3 CONFIRM DRAFT FAN OPERATION Be sure the main power switch is in the D...

Page 27: ...he boiler INSTALLATION ADJUSTMENT RELATED PROBLEMS PROBLEM Incomplete combustion unburned fuel SOLUTION 1 Adjust air shutter to a more open position 2 Make sure of correct chimney is chimney drafting...

Page 28: ...ERATOR RELATED PROBLEMS PROBLEM Feed system does not lock in SOLUTION Repeat start up using more fuel PROBLEM Boiler will not start up after power outage SOLUTION Check manual reset on feed system PRO...

Page 29: ...illow block ball bearing F000505P 9 Manual reset F000105P 3 Cutting blades 2 ea F000513P 2 10 Auger motor F000102P 4 Fuel metering cup F130512P 11 Auger shaft assembly F150293P 5 lovejoy coupling F000...

Page 30: ...29 NOTES...

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