International comfort products PGD/S524?60, Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
R − 410A Single Package Gas/Electric Units
PGD/S524 − 60
Single Phase
These instructions must be read and understood completely before attempting installation
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING ,
CAUTION , and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is only
used on product labels to signify an immediate hazard.
The signal words WARNING , CAUTION , and NOTE will
be used on product labels and throughout this manual
and other manual that may apply to the product.
DANGER − Immediate hazards which will result in
severe personal injury or death.
WARNING − Hazards or unsafe practices which could
result in severe personal injury or death.
CAUTION − Hazards or unsafe practices which may
result in minor personal injury or product or property
damage.
NOTE − Used to highlight suggestions which will result
in enhanced installation, reliability, or operation.
!
WARNING
Signal Words in Manuals
The signal word WARNING is used throughout
this manual in the following manner:
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with colors
and/or pictures or product labels.
SAFETY CONSIDERATIONS 2 . . . . . . . . . . . . . . . . . .
RECEIVING AND INSTALLATION 2 . . . . . . . . . . . . . .
Step 1 − Check Equipment 2 . . . . . . . . . . . . . . . . . . . .
Step 2 − Provide Unit Support 3 . . . . . . . . . . . . . . . . . .
Step 3 − Field Fabricate Ductwork 3 . . . . . . . . . . . . . .
Step 4 − Provide Clearances 7 . . . . . . . . . . . . . . . . . . .
Step 5 − Rig and Place Unit 7 . . . . . . . . . . . . . . . . . . .
Step 6 − Connect Condensate Drain 11 . . . . . . . . . . . .
Step 7 − Install Flue Hood 11 . . . . . . . . . . . . . . . . . . . . .
Step 8 − Install Gas Piping 11 . . . . . . . . . . . . . . . . . . . .
Step 9 − Install Duct Connections 12 . . . . . . . . . . . . . .
Step 10 − Install Electrical Connections 13 . . . . . . . . .
Wiring Diagrams 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRE − START − UP 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START − UP 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 1 − Check for Refrigerant Leaks 17 . . . . . . . . . . .
Step 2 − Start − Up Heating and Adjustments 17 . . . . .
Step 3 − Start − Up Cooling and Adjustments 20 . . . . .
Maintenance 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start − Up Checklist 34 . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS PAGE
!
WARNING
PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal injury and/or death.
Installation or repairs made by unqualified
persons could result in equipment malfunction,
property damage, personal injury and/or death.
The information contained in this manual is
intended for use by a qualified service technician
familiar with safety procedures and equipped
with proper tools and test instruments.
Installation must conform with local building
codes and with the national Electrical Code
NFPA70 current edition or Canadian Electrical
Code part 1 CSA C.22.1.
462 01 2103 01 07 − 09 − 13