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10

443 06 4003 00

Specifications  subject to change without notice.

Figure 20

Single

Stage Furnace Control

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TWINNING AND/OR

COMPONENT TEST

TERMINAL

P1 

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 LOW VOLTAGE MAIN

HARNESS CONNECTOR

TRANSFORMER 24VAC

CONNECTIONS

EAC TERMINAL

(115 VAC 1.0 AMP MAX.)

COOL

SPARE2

SPARE1

COM/BLUE

115

ï

VAC (L2) NEUTRAL

CONNECTIONS

24

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V THERMOSTAT

TERMINALS

HUMIDIFIER TERMINAL

(24

ï

VAC 0.5 AMP MAX)

3

ï

AMP FUSE

LED OPERATION &

DIAGNOSTIC LIGHT

24VAC/RED

BLOWER SPEED

SELECTION TERMINALS

BL

ï

1

XFMR

Y1

DHUM

HEAT OFF

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DELAY

12

0 180

90 150

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NEUTRAL 

ï

 L2

115 VAC (L1)

CONNECTIONS

L1

IND

P2

ï

HOT SURFACE IGNITOR (HSI) &

INDUCER MOTOR (IND) CONNECTOR

HEAT

FAN

HUM

24VAC

EAC

1 AMP

HSI

P2

COM

HEAT

COOL

 FAN

SPARE 1

24V      MTR

T

A

P

S

SPARE 2

REPRESENTATIVE DRAWING ONLY, SOME MODELS MAY VARY.

CHECK INLET GAS PRESSURE

!

CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in unit damage.
DO NOT operate furnace more than one minute to check

inlet gas pressure, as conversion is not complete at this time.

NOTE

:  This kit is to be used only when inlet gas pressure is

between 12.0

in. w.c. and 13.6

in. w.c.

NOTE

:  Verify LP arrow on LP/NAT cap is pointed toward gas

valve.

1. Verify manometer is connected to inlet pressure tap on

gas valve. (See 

Figure 16

)

2. Turn on furnace power supply.
3. Turn gas supply manual shutoff valve to ON position.

!

WARNING

FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury,

death or property damage.
Gas supply MUST be shut off before disconnecting electrical

power before proceeding with conversion.

!

WARNING

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury,

death or property damage.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF position and

install a lockout tag. There may be more than one disconnect

switch. Lock out and tag switch with a suitable warning label.

Verify proper operation after servicing.

4. Turn furnace gas valve switch to ON position.
5. Jumper R

W thermostat connections on control.

6. When main burners ignite, confirm inlet gas pressure is

between 11.0

in. w.c. and 13.6

in. w.c.

7. Remove jumper across R

W thermostat connections to

terminate call for heat.

8. Turn furnace gas valve switch to OFF position.

CHECK FURNACE AND MAKE

ADJUSTMENTS

1. Be sure main gas and electric supplies to furnace are off.
2. Remove 1/8

in. (3 mm) pipe plug from manifold pressure

tap on downstream side of gas valve.

3. Attach manometer to manifold pressure tap on gas

valve. (See 

Figure 16

)

4. Turn gas supply manual shutoff valve to ON position.
5. Turn furnace gas valve switch to ON position.

!

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury

and/or death.
NEVER test for gas leaks with an open flame. Use a

commercially available soap solution made specifically for

the detection of leaks to check all connections. A fire or

explosion may result causing property damage, personal

injury or loss of life.

!

AVERTISSEMENT

RISQUE D’EXPLOSION ET D’INCENDIE

Le fait de ne pas suivre cet avertissement pourrait entraîner

des dommages corporels et / ou la mort.
Ne jamais examiner pour les fuites de gaz avec une flamme

vive. Utilisez plutôt un savon fait specifiquement pour la

détection des fuites de gaz pour verifier tous les connections.

Un incendie ou une explosion peut entrainer des dommages

matériels, des blessures ou la mort.

6. Check all threaded pipe connections for gas leaks.
7. Turn on furnace power supply.

GAS INPUT RATE INFORMATION

The gas input rate for propane is the same as for natural gas.

See furnace rating plate for input rate. (See 

Figure 12

) The

input rate for propane is determined by manifold pressure and

orifice size.
The gas valve must be set for Low Heat first and then set for

High Heat on two

stage and variable

speed furnaces. Furnace

gas input rate on rating plate is for installations at altitudes up to

2000 ft. (610 M).
In the U.S.A.; the input rating for altitudes above 2000 ft.

(610M) must be reduced by 2 percent for each 1000 ft. (305 M)

above sea level.
In Canada; the input rating must be derated by 5 percent for

altitudes of 2000 ft. (610 M) to 4500 ft. (1372 M) above sea

level.
The Conversion Kit Rating Plate accounts for high altitude

derate.

SET GAS INPUT RATE

1. Jumper R and W thermostat connections to call for heat.

(See 

Figure 20

)

2. Check manifold orifices for gas leaks when main burners

ignite.

3. Adjust manifold pressure to obtain input rate. (See

Figure 12

)

4. When main burners have ignited, confirm proper

manifold pressure is between 9.5

in. w.c. and 11.0

in.

w.c.. (See 

Figure 12

)

5. If manifold pressure needs to be adjusted, use gas valve

adjustment key, factory

supplied in this kit or adhesive

pouch. (See 

Figure 21

)

Summary of Contents for NAHB00101MH

Page 1: ...hat may apply Follow all safety codes In the United States follow all safety codes including the current edition of the National Fuel Gas Code NFGC NFPA No 54 ANSI Z223 1 In Canada refer to the curren...

Page 2: ...Gas to Propane SECTION III Conversion from Propane to Natural Gas SECTION I INITIAL KIT INSTALLATION Procedure 1 General A downflow furnace application is where furnace blower is located above combust...

Page 3: ...SING IS NOT INSTALLED NOT SHOWN 1 Accessory floor base MUST be used Review floor base Installation Instructions before installation 2 Secure accessory floor base to structure using 5 16 in 8 mm lag sc...

Page 4: ...tor harness from gas valve Disconnect wires from Hot Surface Igniter HSI and Flame Sensor See Figure 9 8 Support the manifold and remove the four 4 screws that secure the manifold assembly to the burn...

Page 5: ...igure 8 for label location 1 Attach Conversion Responsibility Label 340323 101 inside of main furnace door See Figure 7 Date name and address of organization making this conversion are required See Fi...

Page 6: ...n furnace rating plate is for installations at altitudes up to 2000 ft 610 M In the U S A the input rating for altitudes above 2000 ft 610 M must be reduced by 2 percent for each 1000 ft 305 M above s...

Page 7: ...Figure 14 Igniter Position Back View 2 1 2 in 64 4 1 1 4 in 31 8 A11405 Figure 15 Igniter Position Side View A12392 2 in 2 5 mm 3 8 in 3 16 in 0 8 1 5 50 mm 9 6 mm 4 6 mm 3 32 in 1 32 3 64 in Figure 1...

Page 8: ...iels des blessures ou la mort 2 Apply pipe dope sparingly to the male threads of the 1 8 in black iron street elbow Install the street elbow into the gas valve inlet pressure tap Point the open end of...

Page 9: ...re 9 2 Align the orifices in the manifold assembly with the support rings on the end of the burner 3 Insert the orifices in the support rings of the burners Manifold mounting tabs should fit flush aga...

Page 10: ...osition CHECK FURNACE AND MAKE ADJUSTMENTS 1 Be sure main gas and electric supplies to furnace are off 2 Remove 1 8 in 3 mm pipe plug from manifold pressure tap on downstream side of gas valve 3 Attac...

Page 11: ...lamme vive Utilisez plut t un savon fait specifiquement pour la d tection des fuites de gaz pour verifier tous les connections Un incendie ou une explosion peut entrainer des dommages mat riels des bl...

Page 12: ...by manifold pressure and orifice size Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft 610 M In the U S A the input rating for altitudes above 2000 ft 610M must...

Page 13: ...e 1 8 in NPT pipe plug from the tee fitting on the Low Gas Pressure Switch 5 Remove the Low Gas Pressure Switch from fittings on gas valve and discard 6 Remove remaining fittings from gas valve and di...

Page 14: ...with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal inj...

Page 15: ...for gas meter test dial to complete one revolution e Refer to Table 4 for cu ft of gas per hr f Multiply gas rate cu ft hr X heating value Btu cu ft using natural gas heating value from local gas uti...

Page 16: ...2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3...

Page 17: ...3 3 42 3 4 2134 700 43 3 5 43 3 7 43 3 8 42 3 2 725 44 3 8 43 3 4 43 3 5 43 3 6 750 44 3 5 44 3 7 44 3 8 43 3 4 8000 775 44 3 3 44 3 4 44 3 5 44 3 7 2438 800 44 3 1 44 3 2 44 3 3 44 3 4 825 44 2 9 44...

Page 18: ...313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120...

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