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Fire or Explosion hazard.
This furnace is not designed for use in mobile

homes, trailers or recreational vehicles.
Such use could result in death, bodily injury

and/or property damage.

Manufactured by:

International Comfort Products Corporation (USA)

Lewisburg, TN USA 37091

!

Electric Shock Hazard
Turn Off All Power

Before Servicing.
Failure to do so can result

in death, personal injury

and/or property damage.

!

Printed in U.S.A.

LP1

3/4/2002

441 01 2603 02

NTG3/FBF & NTC6/GNE

NTN3/NBF & NTN6/NNE

NDN3/NDF & NDN6/GDE

SAFETY REQUIREMENTS

Recognize safety information. This is the safety--alert symbol

!

. When you see this symbol on the furnace and in instructions manuals be

alert to the potential for personal injury.
Understand the signal words

DANGER, WARNING,

or

CAUTION.

These words are used with the safety--alert symbol.

DANGER

identifies the

most serious hazards, those that

will

result in severe personal injury or death.

WARNING

signifies a hazard that

could

result in personal injury

or death.

CAUTION

is used to identify unsafe practices that

could

result in minor personal injury or product and property damage.

Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel
should install, repair, or service heating equipment.
Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels
attached to or shipped with the unit and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes including the current edition National Fuel Gas Code (NFGC) NFPA No.
54/ANSIZ223.1. In Canada, refer to the current edition of the National Standard Canada CAN/CGA--B149.1-- and .2--M91 Natural Gas and
Propane Installation Codes (NSCNGPIC). Wear safety glasses and work gloves. Have fire extinguisher available during start--up and adjust-
ment procedures and service calls.
These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these
instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction
practices. We require these instructions as a minimum for a safe installation.

Table of Contents

1.Safe Installation Requirements

3

. . . . . . . . . . . . . . . .

2. Installation

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Combustion & Ventilation Air

7

. . . . . . . . . . . . . . . . .

4. Gas Vent Installation

9

. . . . . . . . . . . . . . . . . . . . . . .

5. Horizontal Venting

10

. . . . . . . . . . . . . . . . . . . . . . . . .

6. Masonry Chimney Venting with Optional Kit

11

. . . . . .

7. Gas Supply and Piping

12

. . . . . . . . . . . . . . . . . . . . . .

8. Electrical Wiring

15

. . . . . . . . . . . . . . . . . . . . . . . . .

9. Ductwork and Filter (Upflow/Horizontal)

16

. . . . . .

10. Ductwork and Filter (Downflow)

17

. . . . . . . . . . . .

11. Checks and Adjustments

19

. . . . . . . . . . . . . . . . .

12. Furnace Maintenance

21

. . . . . . . . . . . . . . . . . . . .

13. Tech Support and Parts

22

. . . . . . . . . . . . . . . . . .

Summary of Contents for NDN3/NDF

Page 1: ...rm basic maintenance functions such as cleaning and replacing air filters All other operations must be performed by trained service personnel When working on heating equipment observe precautions in t...

Page 2: ...e Supply Temp Return Temp F or C Filter Type and Size Fan Time ON Setting Fan Time OFF Setting Manual Gas Shut Off Upstream of Furnace Drip Leg YES NO Drip Leg Upstream of Gas Valve YES NO Condensate...

Page 3: ...ing stoves water heaters furnaces gas fired fireplaces wood fireplaces and several other items Carbon monoxide can cause serious bodily inju ry and or death Therefore to help alert people of potential...

Page 4: ...furnace in a corrosive atmosphere contain ing chlorine fluorine or any other damaging chemicals Re fer to Combustion Ventilation Air section Contaminated Combustion Air MINIMUM CLEARANCES TO COMBUSTI...

Page 5: ...150mm Type B 1 Double Wall Vent 1 25mm TOP OF FURNACE 6 150mm 6 with accessory Masonry Chimney drafthood kit installed DIMENSIONAL INFORMATION CABINET SUPPLY AIR RETURN AIR GAS CONNECTION MODEL CABINE...

Page 6: ...A B C D E F G H J K NDN6050 075FB GDE050 075B 151 2 281 2 40 14 151 2 14 1817 32 913 16 21 2 411 16 NDN6075HF NDN6100GF KF GDE075F 100F 191 8 281 2 40 179 16 151 2 179 16 1817 32 913 16 21 2 411 16 ND...

Page 7: ...ustible wood floor and extend 12 beyond the front of the furnace louver door This is a recommendation only not a requirement This furnace MUST NOT be installed directly on wood flooring or supports ca...

Page 8: ...ates how to provide combustion and ventila tion air A minimum of two permanent openings one inletand one outlet are required Furnace Furnace Minimum One Inlet and One Outlet Air Supply is Required May...

Page 9: ...n wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines etc Ventilation Air Someprovincialcodesand localmunicipalities requireventilation or make up air be brou...

Page 10: ...infiltration air Venting to Existing Masonry Chimney NOTE The tables and notes referred to below are found in the most recent printing of the United States National Fuel Gas Code venting tables Use th...

Page 11: ...ed to mount the pressure switch to the side of the cabinet 4 NTG3 NTN3 FBF NBF series furnaces Detach pressure switch from top panel by removing two screws Set aside screws 5 Detach field connect box...

Page 12: ...altitude Table 3 Orifice Sizes below 2000 Gas Type Manifold Pressure Specif ic Gravity Heating Value BTU per Cubic Ft Orifice Size Drill Natural 3 5 w c 800 40 3 5 w c 0 9kP 0 6 900 41 0 9kPa w c 0 6...

Page 13: ...4 54 55 55 55 55 NOTE NATURAL GAS DATA BASED ON 0 60 SPECIFIC GRAVITY PROPANE DATA BASED ON 1 53 SPECIFIC GRAVITY FOR FUELS WITH DIFFERENT SPECIFIC GRAVITY CONSULT THE LATEST EDITION OF THE NATIONAL F...

Page 14: ...age reg ulator Fire or explosion hazard The flexible corrugated metal gas connector must be properly installed cannot go through the side of the furnace and can not be used inside the furnace Failure...

Page 15: ...tat must be connected to the control board Y to energize cooling blower speed Set thermostat heat anticipator in accordance with the Technical Support Manual Optional Equipment All wiring from furnace...

Page 16: ...is located very close to a living area It is often advisable to route the return air ducts under the floor or through the attic Refer to furnace Technical Support Manual Blower Data for air flow info...

Page 17: ...ff 20 x 25 Optional Filter Rack 10 Ductwork and Filter Downflow Fire or explosion hazard Use sub base for downflow installation on combustible floors Failure to use sub base on combustible floors can...

Page 18: ...rance between the floor and the plenum 2 Fabricate the plenum to the dimensions given in Table 6 Note that the dimensions given are outside dimensions 3 Setthebaseovertheopening inthe floor centering...

Page 19: ...ift dirty filters out of rack at top of furnace 3 Straighten up filters and pull straight down at side of blower Pull out through right door opening 4 Vacuum clean or wash with warm water and dry thor...

Page 20: ...cation when the unit is installed If it is necessary to change speeds refer to steps below 1 Refer to Furnace Wiring Diagram for location of the heating and cooling speed taps located on the electroni...

Page 21: ...lower Speed the Same If it is necessary to operate the heating speed and continuous blowerspeed using the same blowerspeed connecta jumperbe tween the Heat and Cont terminals on the electronic fan con...

Page 22: ...FBF125J22G1 NDN3050FBG1 NDF050B12G1 NDN3075FBG1 NDF075B12G1 NDN3075HFG1 NDF075F16G1 NDN3100GFG1 NDF100F14G1 NDN3100KFG1 NDF100F20G1 NDN3125KJG1 NDF125J20G1 Save This Manual For Future Reference Model...

Page 23: ...Ignition Type Series Lock Out Time HW S8600 NA HW S8600 NA HW S8600 NA HW S8600 NA HW S8600 NA HW S8600 NA HW S8600 NA HW S8600 NA Combustion Flue Outlet Size Inches Std Outlet Temp F 3 480 3 480 3 4...

Page 24: ...me HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA Limits Controls Thermal Sensor F Limit Control Setting F Auxiliary Limit F 300 See Parts List 110 300 See Parts List 110 300 See Parts Li...

Page 25: ...011 018 011 018 011 018 011 018 011 018 011 018 011 Ignition Type Series Honeywell Lock Out Time HSP NA HSP NA HSP NA HSP NA HSP NA HSP NA HSP NA Combustion Flue Outlet Size Inches Std Outlet Temp F...

Page 26: ...NA HSP NA HSP NA Combustion Flue Outlet Size Inches Std Outlet Temp F 3 480 3 480 3 480 3 480 3 480 3 480 3 480 Limits Controls Thermal Sensor F Limit Control Setting F Auxiliary Limit F 300 See Parts...

Page 27: ...0 1420 1608 1752 40 1370 1540 1670 50 1318 1484 1599 60 1250 1400 1520 70 1182 1322 1425 Air Delivery in Liters Per Second L S Furnace Rated 0 5 WC ESP TAP LOW MED L MED MED H HIGH 10 709 812 891 20 6...

Page 28: ...H HIGH 10 675 859 1015 1394 20 662 846 999 1342 30 651 819 977 1289 40 636 795 952 1227 50 608 765 914 1163 60 564 735 870 1086 70 514 685 818 1002 Air Delivery in Liters Per Second L S Furnace Rated...

Page 29: ...elivery in Cubic Feet per Minute C F M Furnace Rated 0 5 WC ESP TAP LOW MED L MED MED H HIGH 10 815 1043 1324 1649 20 783 1030 1302 1616 30 755 1021 1280 1592 40 735 989 1255 1546 50 704 968 1218 1502...

Page 30: ...VOLTAGE FACTORY LINE VOLTAGE FIELD LOW VOLTAGE FACTORY LOW VOLTAGE FIELD INTERNAL CIRCUIT BOARD WIRING IGNTER SENSOR L1 DANGER ELECTRICAL SHOCK HAZARD S2 MODULE SPARK 24V 24V GND 24V GND PV BLOWER MOT...

Page 31: ...31 441 01 2603 02 13 NTG3 FBF NTN3 NBF A B C DD LL D E F EE K NN X W AA U Y O M O 23 19 10 16 15 13 20 18 11 12 14 22 17 6 6A H J 21 1 3 7 2 5 8 4 25 22 27 20...

Page 32: ...09227 522020024 1 1 1 1 1 1 1 1 6 Control Fan Timer 1011927 1 1 1 1 1 1 1 1 6A Control Module 1011449 1 1 1 1 1 1 1 1 7 Transformer 40VA 1012722 1 1 1 1 1 1 1 1 8 Capacitor 5mf 370V 10mf 370V 7 5mf 37...

Page 33: ...3663 1 1 1 1 1 1 1 1 E Collector 1011045 1011048 1011052 1011055 1 1 1 1 1 1 1 1 F Gasket Combustion Blower 1011379 1 1 1 1 1 1 1 1 H Door Louvered 1013324 1013316 1013317 1 1 1 1 1 1 1 1 J Door Blowe...

Page 34: ...609227 522020024 1 1 1 1 1 1 1 1 6 Control Fan Timer 1011927 1 1 1 1 1 1 1 1 6A Control Module 1011449 1 1 1 1 1 1 1 1 7 Transformer 40VA 1012722 1 1 1 1 1 1 1 1 8 Capacitor 10mf 370V 5mf 370V 40mf 3...

Page 35: ...E Collector 1011047 1011050 1011053 1011056 1 1 1 1 1 1 1 1 F Gasket Combustion Blower 1011379 1 1 1 1 1 1 1 1 H Door Louvered 1013324 1013316 1013317 1 1 1 1 1 1 1 1 J Door Blower 1013303 1013304 101...

Page 36: ...36 441 01 2603 02 14 NDN3 NDF A B C 1 2 3 4 5 D E SS F H J M O U W X Y AA BB EE MM NN OO PP RR QQ LL 6 6A 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 22...

Page 37: ...609227 522020024 1 1 1 1 1 1 6 Control Fan Timer 1011927 1 1 1 1 1 1 6A Control Module 1011449 1 1 1 1 1 1 7 Transformer 40VA 1012722 1 1 1 1 1 1 8 Capacitor 10mf 370V 7 5mf 370V 5mf 370V 1094956 1094...

Page 38: ...013336 1 1 1 1 1 1 J Door Blower 1013310 1013311 1013312 1 1 1 1 1 1 M Bracket Pilot 1010901 1 1 1 1 1 1 O Manifold Support Bracket 1011820 2 2 2 2 2 2 U Support Control 1011178 1 1 1 1 1 1 W Blower H...

Page 39: ...39 441 01 2603 02 Wiring Diagram NTC6 GNE NTN6 NNE NDN6 GDE...

Page 40: ...40 441 01 2603 02 NTC6 GNE NTN6 NNE A B C NN EE D E F X BB W U AA Y H J 1 3 2 4 25 22 29 5 21 9 7 8 22 17 M 14 6 23 28 19 18 O 11 12 14 RR PP OO 20 20 QQ 10 16 13 15...

Page 41: ...20024 1002804 1 1 1 1 1 1 1 1 6 Control Fan Timer 1011927 1 1 1 1 1 1 1 1 7 Transformer 40VA 1012722 1 1 1 1 1 1 1 1 8 Capacitor 10mf 370V 5mf 370V 7 5mf 370V 1094956 1094954 1094239 1 1 1 1 1 1 1 1 9...

Page 42: ...ouvered NTC6 only NTC6 only NTC6 only GNE only GNE only GNE only 1013331 1013332 1013333 1013325 1013326 1013327 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 J Door Blower 1013303 1013304 1013305 1 1 1 1 1 1 1 1 M...

Page 43: ...22020024 1 1 1 1 1 1 6 Control Fan Timer 1011927 1 1 1 1 1 1 7 Transformer 40VA 1012722 1 1 1 1 1 1 8 Capacitor 10mf 370V 5mf 370V 1094956 1094954 1 1 1 1 1 1 9 Switch Door 1010886 1 1 1 1 1 1 10 Burn...

Page 44: ...on Blower 1011379 1 1 1 1 1 1 H Door Louvered 1013331 1013332 1013333 1 1 1 1 1 1 J Door Blower 1013303 1013304 1013305 1 1 1 1 1 1 M Bracket Pilot 1010901 1 1 1 1 1 1 O Manifold Support Bracket 10114...

Page 45: ...45 441 01 2603 02 NDN6 GDE R W Y A MM OO BB NN QQ X PP RR D E F J 4 H 11 TT B 28 C 5 U 6 7 3 8 AA 2 1 21 9 22 22 17 23 23 EE 19 18 12 14 14 M O 10 20 UU SS VV 16 15 13 25 22 37...

Page 46: ...1 1 7 Transformer 40VA 1011626 1 1 1 1 1 1 8 Capacitor 10mf 370V 7 5mf 370V 5mf 370V 1094956 1094239 1094954 1 1 1 1 1 1 9 Switch Door 1010886 1 1 1 1 1 1 10 Burner Assembly 1008723 1008724 1008725 10...

Page 47: ...M Bracket Pilot 1010901 1 1 1 1 1 1 O Manifold Support Bracket 1011450 2 2 2 2 2 2 R Filter 181 4 X153 4 X1 1009750 2 2 2 2 2 2 U Support Control 1011178 1 1 1 1 1 1 W Blower Housing 1010579 1013129...

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