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Specifications are subject to change without notice.

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441 01 7201 00

installations, if the furnace is not suspended from the floor joists,
the ground underneath furnace must be level and the furnace set

on blocks or bricks.

Roll- Out Protection

Provide a minimum 17- 3/4 in. x 22 in. (451 mm x 559 mm)
piece of sheet metal for flame roll- out protection in front of

burner area for furnaces closer than 12 inches (305 mm) above

the combustible deck or suspended furnaces closer than 12 inches
(305 mm) to joists. The sheet metal MUST extend underneath the

furnace casing by 1 in. (25 mm) with the door removed.
The bottom closure panel on furnaces of widths 17- 1/2 in. (445

mm) and larger may be used for flame roll- out protection when

bottom of furnace is used for return air connection. See Fig. 17
for proper orientation of roll- out shield.

Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in

bottom return- air opening. Remove and discard this panel when
bottom return air is used. To remove bottom closure panel,

perform the following:

1. Tilt or raise furnace and remove two screws holding bot-

tom filler panel. (See Fig. 9)

2. Rotate bottom filler panel downward to release holding

tabs.

3. Remove bottom closure panel.
4. Reinstall bottom filler panel and screws. Side Return Air

Inlet

Side Return Air Inlet

These furnaces are shipped with bottom closure panel installed in

bottom return- air opening. This panel MUST be in place when
side return air inlet(s) is used without a bottom return air inlet.

FILTER ARRANGEMENT

CARBON MONOXIDE AND POISONING

HAZARD

Failure to follow this warning could result in personal

injury, or death.
Never operate a furnace without a filter or with filter access

door removed.

!

WARNING

There are no provisions for an internal filter rack in these

furnaces.
A field- supplied accessory external filter is required.
Refer to the instructions supplied with the external filter rack for

assembly and installation options.

AIR DUCTS
General Requirements

The duct system should be designed and sized according to

accepted national standards such as those published by: Air
Conditioning Contractors Association (ACCA), Sheet Metal and

Air Conditioning Contractors National Association (SMACNA)
or American Society of Heating, Refrigerating and Air

Conditioning Engineers (ASHRAE) or consult The Air Systems

Design Guidelines reference tables available from your local
distributor. The duct system should be sized to handle the

required system design CFM at the design external static pressure.

The furnace airflow rates are provided in Table 5 - AIR
DELIVERY- CFM (with filter).
When a furnace is installed so that the supply ducts carry air
circulated by the furnace to areas outside the space containing the

furnace, the return air shall also be handled by duct(s) sealed to

the furnace casing and terminating outside the space containing
the furnace.
Secure ductwork with proper fasteners for type of ductwork used.
Seal supply- and return- duct connections to furnace with code

approved tape or duct sealer.

NOTE

: Flexible connections should be used between ductwork

and furnace to prevent transmission of vibration. Ductwork
passing through unconditioned space should be insulated and
sealed to enhance system performance. When air conditioning is
used, a vapor barrier is recommended.
Maintain a 1- in. (25 mm) clearance from combustible materials
to supply air ductwork for a distance of 36 in. (914 mm)

horizontally from the furnace. See NFPA 90B or local code for

further requirements.

Ductwork Acoustical Treatment
NOTE

: Metal duct systems that do not have a 90 degree elbow

and 10 ft. (3 M) of main duct to the first branch take- off may
require internal acoustical lining. As an alternative, fibrous
ductwork may be used if constructed and installed in accordance
with the latest edition of SMACNA construction standard on
fibrous glass ducts. Both acoustical lining and fibrous ductwork
shall comply with NFPA 90B as tested by UL Standard 181 for
Class 1 Rigid air ducts.

Supply Air Connections

For a furnace not equipped with a cooling coil, the outlet duct

shall be provided with a removable access panel. This opening
shall be accessible when the furnace is installed and shall be of

such a size that the heat exchanger can be viewed for possible
openings using light assistance or a probe can be inserted for

sampling the airstream. The cover attachment shall prevent leaks.

Upflow and Horizontal Furnaces

Connect supply- air duct to flanges on furnace supply- air outlet.

Bend flange upward to 90

_

with wide duct pliers. (See Fig. 14)

The supply- air duct must be connected to ONLY the furnace

supply- outlet- air duct flanges or air conditioning coil casing
(when used). DO NOT cut main furnace casing side to attach

supply air duct, humidifier, or other accessories. All accessories

MUST be connected to duct external to furnace main casing.

NOTE

: For horizontal applications, the top- most flange may be

bent past 90 degrees to allow the evaporator coil to hang on the
flange temporarily while the remaining attachment and sealing of
the coil are performed.

Downflow Furnaces

Connect supply- air duct to supply- air outlet on furnace. Bend

flange inward past 90

_

with wide duct pliers. (See Fig. 14) The

supply- air duct must be connected to ONLY the furnace supply

outlet or air conditioning coil casing (when used). When installed

on combustible material, supply- air duct must be connected to
ONLY the factory- approved accessory subbase or a factory-

approved air conditioning coil casing. DO NOT cut main furnace
casing to attach supply side air duct, humidifier, or other

accessories. All accessories MUST be connected to duct external
to furnace casing.

Summary of Contents for WFEU Series

Page 1: ...4 START UP ADJUSTMENT AND SAFETY CHECK 26 START UP PROCEDURES 26 ADJUSTMENTS 26 CHECK SAFETY CONTROLS 28 SERVICE AND MAINTENANCE PROCEDURES 30 INTRODUCTION 31 ELECTRICAL CONTROLS AND WIRING 31 CARE AN...

Page 2: ...and ventilation air to the furnace space as specified in Air for Combustion and Ventilation section 4 Combustion products must be discharged outdoors Connect this furnace to an approved vent system on...

Page 3: ...FURNACE SIZE A B C D VENT CABINET WIDTH IN MM OUTLET WIDTH IN MM TOP FLUE COLLAR ONLY IN MM BOTTOM WIDTH IN MM VENT CONNECTION SIZE IN MM SHIP WT LB KG WFEU040B036 17 1 2 445 15 7 8 403 11 9 16 294 16...

Page 4: ...ational Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFPA 90B General Installation S Current edition of the NFGC and the NFP...

Page 5: ...Firmly touch the clean unpainted metal surface of the furnace chassis which is close to the control Firmly touch the clean unpainted metal surface of the furnace chassis which is close to the control...

Page 6: ...nstallations may require OUTDOOR AIR for combustion due to chemical exposures S Commercial buildings S Buildings with indoor pools S Laundry rooms S Hobby or craft rooms and S Chemical storage areas I...

Page 7: ...00 4 400 5 500 6 600 0 20 3 150 4 200 5 250 3 300 4 950 6 600 8 250 9 900 0 10 6 300 8 400 10 500 6 600 9 900 13 200 16 500 19 800 0 00 NP NP NP NP NP NP NP NP Air Changes Hour FIRE HAZARD Failure to...

Page 8: ...ON AIR OPENINGS SHALL BE AT LEAST 3 IN 305mm 305mm 305mm 305mm 305mm 76mm Minimum dimensions of 3 in 76 mm NOTE Use any of the following combinations of openings A B C D D E F G A03174 Fig 7 Air for C...

Page 9: ...reely communicates with the outdoors provided there are adequate permanent ventilation openings directly to out doors having free area of at least 1 in 2 4 000 Btuh of total input rating for all gas a...

Page 10: ...ved for use on combustible flooring when any one of the following 3 accessories are used S Downflow combustible floor subbase S Manufacturer s approved Cased Coil or Coil Casing 1 Determine applicatio...

Page 11: ...20 508 20 508 HORIZONTAL INSTALLATION FIRE EXPLOSION AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury death and or property damage Do not install th...

Page 12: ...ing the furnace the return air shall also be handled by duct s sealed to the furnace casing and terminating outside the space containing the furnace Secure ductwork with proper fasteners for type of d...

Page 13: ...A02020 Fig 14 Duct Flanges 1 4 6mm THREADED ROD 4 REQ SECURE ANGLE IRON TO BOTTOM OF FURNACE WITH 3 8 x3 4 19mm SCREWS TYPICAL FOR 2 SUPPORTS 1 25mm SQUARE 1 1 4 x1 1 4 x1 8 32x32x3mm ANGLE IRON OR U...

Page 14: ...CH STRAP THE STRAPS SHOULD BE VERTICAL AGAINST THE FURNACE SIDES AND NOT PULL AWAY FROM THE FURNACE SIDES METHOD 1 FOLD ALL STRAPS UNDER FURNACE AND SECURE WTH 4 8 x 3 4 19 mm SHEET METAL SCREWS 2 SCR...

Page 15: ...pipe shall be installed at the furnace gas control valve and extend a minimum of 2 in 51 mm outside the furnace WARNING Gas piping must be installed in accordance with national and local codes Refer t...

Page 16: ...ow performance included 3 4 in 19 mm washable filter media such as contained in factory authorized accessory filter rack To determine airflow performance without this filter assume an additional 0 1 i...

Page 17: ...ge without notice 17 441 01 7201 00 A02075 Fig 19 Upflow Return Air Configurations and Restrictions A02163 Fig 20 Downflow Return Air Configurations and Restrictions A180279 Fig 21 Horizontal Return A...

Page 18: ...n electrical fault should occur This may consist of electrical wire conduit approved for electrical ground or a listed grounded power cord where permitted by local code when installed in accordance wi...

Page 19: ...ound wire to green ground screw on J Box bracket 5 Connect line voltage leads as shown in Fig 24 6 Reinstall cover to J Box Do not pinch wires between cover and bracket BX CABLE INSTALLATION IN FURNAC...

Page 20: ...C LINE CONNECTION L1 INDUCER MOTOR AND IGNITER 115 VAC NEUTRAL CONNECTOR ECM BLOWER 115VAC PRIMARY OF TRANSFORMER 115 VAC EAC 115 VAC WHEN USED FLAME SENSOR HUMIDIFIER 115 VAC WHEN USED NO CONNECTION...

Page 21: ...uilding codes the current edition of National Fuel Gas Code ANSI Z223 1 NFPA 54 NFGC Parts 12 and 13 the local building codes and furnace and vent manufacturers instructions These furnaces are design...

Page 22: ...207 299 15 4 5 NR 152 233 334 20 6 0 NR NR 250 368 30 9 1 NR NR NR 404 Table 9 Minimum Allowable Input Rating of Space Heating Appliance in Thousands of BTUH per Hour VENT HEIGHT FT M INTERNAL AREA O...

Page 23: ...Specifications are subject to change without notice 23 441 01 7201 00 A180242 Fig 25 Chimney Inspection Chart...

Page 24: ...ow does NOT count as part of the number of vent connector elbows The vent connector can exit the furnace through one of two locations on the casing 1 Attach the single wall vent connector to the furna...

Page 25: ...TES 1 2 4 7 8 9 on the page following these figures A03213 Fig 28 Horizontal Left Application Vent Elbow Left SEE NOTES 1 2 4 5 6 7 8 9 on the page following these figures A03207 Fig 29 Downflow Appli...

Page 26: ...Failure to make proper con nections will result in improper operation See Fig 24 3 Gas supply pressure to the furnace must be greater than 4 5 In W C 0 16 psig but not exceed 14 In W C 0 5 psig 4 Chec...

Page 27: ...liances and pilots served by the meter b Run furnace for 3 minutes in heating operation c Measure time in seconds for gas meter to complete 1 revolution and note reading The 2 or 5 cubic feet dial pro...

Page 28: ...cord amp draw across terminals when furnace is in heating and after blower starts 4 Set heat anticipator on thermostat per thermostat in structions and install on subbase or wall R Y W G 10 TURNS THER...

Page 29: ...kage from furnace vent elbow g Switch will auto reset when it cools h Re install vent connector Table 10 Gas Rate Cu Ft Hr SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF T...

Page 30: ...tlet Pressure for Gas Heat Values at Altitude 100 000 Tabulated Data Based on 100 000 BTUH Input for 0 ft 0m to 2000 ft 1524 M above sea level ALTITUDE RANGE ft m RANGE ft m HEAT VALUE AT ALTI TUDE Bt...

Page 31: ...trol See Fig 38 Any shorts of the 24 v wiring during installation service or maintenance will cause this fuse to blow If fuse replacement is required use ONLY a 3 amp fuse The control LED will display...

Page 32: ...essary 4 Check electrical connections for tightness and controls for proper operation each heating season Service as necessary 5 Inspect the vent pipe vent system before each heating season for rust c...

Page 33: ...6 If furnace is operating properly RELEASE BLOWER ACCESS DOOR SWITCH Remove any jumpers or reconnect any disconnected thermostat leads Replace blower access door 17 Reinstall outer door 18 Cycle furna...

Page 34: ...equate seal may occur and RTV sealant G E 162 6702 or Dow Corning 738 are needed before starting installation NOTE DO NOT substitute any other type of RTV sealant 12 Apply new sealant to flange of col...

Page 35: ...ation of the Heat Blower Off Delay timing The Heat Blower Off Delay is field selectable 90 120 150 180 NOTE 120 is default setting OFF The controls returns to the stand by mode until either a thermost...

Page 36: ...Specifications are subject to change without notice 36 441 01 7201 00 A180211 Fig 38 Wiring Diagram...

Page 37: ...ses and the CFH is present the furnace returns to normal operation Check Main limit Draft Safeguard Burner Thermal Switch are all in the Main Limit Circuit Check for any blockages in flue pipe or blow...

Page 38: ...IZE MAJOR SERIES MINOR SERIES WFEU 060 C 60 A 1 TO OBTAIN INFORMATION ON PARTS Consult your installing dealer or the classified section of your local telephone directory under the Heating Equipment or...

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