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7.4 Control and protection function of unit

7.4.1 The unit has the following protection functions 

1) Current cut-off protection

2) Power supply phase sequence protection

3) Protection for over-low suction pressure 

4) Protection for compressor overcurrent

5) Protection for compressor overload

6) Anti-freezing protection

7) Protection for over-high discharge pressure

8) Protection for outlet and inlet water temperature 

difference 

7.4.2 The unit also has other control functions: 

1) Manual test function

2) Plug and play system

3) RS-485/RS232 Standard serial communication port.

7.5 Troubleshooting

Table 7-1

Error

Possible reason

Air or other non-condensing gas still 

in the system

Detect and settle measure

Discharge gas from fluorin charging inlet. Re-vacuum the system if 

necessary.

Air or other non-condensing gas still 

in the system

Discharge gas from fluorin charging inlet. Re-vacuum the system if 

necessary.

Fins in the condenser are dirty or 

foreign substance blocking fins.  
Insufficient chilling air volume or 

condenser fan error 
Excessive high air suction pressure 
Excessive refrigerant charging volume 
Over high ambient temperature

See “Excessive high air suction pressure” 
Discharge the excessive refrigerant

Excessive refrigerant charging volume 
Over high temperature in chilling water inlet

Insufficient water flow volume

Incrustant in evaporator 

Insufficient water flow

Incrustant in water side of heat exchanger
Over high temperature in chilling water inlet
Excessive high air suction pressure 
Over low temperature of chilling water

Excessive low air suction pressure 

Excessive refrigerant charging volume 
Insufficient refrigerant charging volume 
Insufficient air flow volume
Air loop short-circuit

Over heat air in the side of air heat exchanger

Refrigerant leakage or insufficient 

refrigerant volume

Over low temperature in chilling water 

inlet and outlet

Discharge the excessive refrigerant

Check and installation state

Test leakage or charge sufficient refrigerant to the system 

Eliminate incrustant 

Eliminate incrustant 
Check water temperature
See “Excessive high air suction pressure” 
Check chilling water temperature

Refrigerant leakage or insufficient 

refrigerant volume

Test leakage or charge sufficient refrigerant to the system 

See “Excessive low air suction pressure”  
Check ambient temperature around it
Discharge the excessive refrigerant
Charge sufficient refrigerant to the system
Check fan rotating direction
Reason about remove air short-circuit

Insufficient frost-removal operation

Error comes out from 4-way valve or thermal resistor. Replace a new one if necessary.

Check temperature difference at water inlet and outlet, and adjust the 

water flow volume 

Check temperature difference at water inlet and outlet, and adjust the

water flow volume 

Check thermal insulation layer of water pipe and the specification of this layer

Check ambient temperature

Over cool air in the side of air heat 

exchanger
Refrigerant leakage or insufficient r

efrigerant volume
Excessive low air suction pressure 

Check ambient temperature

Test leakage or charge sufficient refrigerant to the system 

See “Excessive low air suction pressure” 

Check and repair the condenser fan, recover the normal operation

Clean condenser fins.

Insufficient chilling water flow volume

Gas still in water loop

Error comes from pump or flow-type water volume control. Check and 

repair or replace a new one.  
Discharge air

Thermal resistor error
Over high air expelling pressure

Upon error have been confirmed, please replace a new one.
See “Over high air expelling pressure”

Hi-pressure switch error

Upon error have been confirmed, please replace a new one.

    Over high air 

discharge pressure

(Cooling operation)

    Over low air 

discharge pressure

(Cooling operation)

    Over low air 

suction pressure 

(Cooling operation)

    Over high air 

discharge pressure 

(Heating operation)

    Over low air 

discharge pressure 

(Heating operation)

  Over low air 

 suction pressure 

(Heating operation)

  Compressor stops 

because of freeze-proof

protection (Cooling 

operation)

Compressor stops because 

of Hi-pressure protection

    Over high air 

suction pressure 

(Heating operation)

Over high air 

suction pressure

(Cooling operation)

Network ON

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O&I manual

20

Summary of Contents for ICHS-420KC-5

Page 1: ...AIR COOLED MODULAR CHILLER MAN I IOCH35 0715 intensity mx INSTALLATION OWNER S MANUAL ICHS 420KC 5 35 TONS...

Page 2: ...MAIN PARTS OF THE UNIT Air outlet Air outlet Air inlet Air inlet Air inlet Air inlet NO NAME Top cover NAME Condenser Compressor Evaporator NO Electric control box Water outlet Water inlet Compressor...

Page 3: ...compact structure and easy transportation and lifting and in the meanwhile it also saves facilities including cooling tower cooling pump and so on for the user and reduces installation cost The units...

Page 4: ...nd could result in cutting injuries 1 O I manual Never inspect or service the unit by yourself Ask a qualified service person to perform this work Do not dispose this product as unsorted municipal was...

Page 5: ...chemicals to become deposited in the unit which could endanger the health of those who are hypersensitive to chemicals Do not place appliances which produce open fire in places exposed to the air flow...

Page 6: ...e people due to transfer of noise and vibration The base of the unit is provided with installation holes which can be used to connect the unit and the foundation firmly 3 1 7 In case of installation o...

Page 7: ...3 1 and the space between adjacent modular units should not be less than 300mm the installation can also follow the direction B and C as shown in Fig 3 2 the spaces between the unit and the obstacle a...

Page 8: ...therwise the performance of the unit will decline c The inlet pipe of the evaporator must be provided with a target flow controller to realize flow break protection for the unit Both ends of the targe...

Page 9: ...zing pump is started up in winter For the water pipeline network including filters and heat exchangers dreg or dirt may seriously damages the heat exchangers and water pipes The installation persons o...

Page 10: ...ow and three way resistance two way resistance or three way resistance as well as filter resistance H4 the longest terminal resistance 4 7 2 Installation the pump a The pump should be installed at the...

Page 11: ...imal flow value prior to ex factory They should not be adjusted below the ex factory setting value or they may suffer failure After installing flow switches please press the flow switch lever several...

Page 12: ...its with 2 modules 8 module units can be connected at mostly No 1 unit No 0 address main unit No n unit n 8 No n 1 unit No 2n 3 address No 2n 1 address Fig 4 8 less than 8 modules 9 O I manual No 1 ad...

Page 13: ...HU DUH UHTXLUHG DQG FRQQHFWHG RQ WKH PDLQ PRGXOH 7KH XQLW FDQ EH VWDUWHG XS WKURXJK WKH ZLUHG FRQWUROOHU RQO DIWHU DOO DGGUHVVHV DUH VHW DQG WKH DIRUHPHQWLRQHG LWHPV DUH GHWHUPLQHG The ZLUHG FRQWUROOH...

Page 14: ...so on must be suppressed with standard resistance capacitance suppressors to avoid electromagnetic interference thus leading to failure of the unit and its controller and even damages to them 5 3 10 A...

Page 15: ...nnection of control wires of pump the control wires of AC contactor of pump must pass the connection terminals p1 and P2 of the main unit as shown in Fig 5 3 Step 12 The connection way of the wire con...

Page 16: ...E4 Under refrigeration mode and heating mode conduct adjustment according to the magnitude of unit outlet water temperature Adjustment range of constant speed capability ON and OFF Total outlet water...

Page 17: ...ng and heating capability adjustment pump control auxiliary electric heater control total effluent temperature detection and water flow switch detection COM O 485 communication port fault code E2 high...

Page 18: ...ng the auxiliary electric heater Attention Under heating mode when the main unit board detects total water outlet temperature to be lower than 45 the switch will be closed and the auxiliary electric h...

Page 19: ...r flow specified in Table 7 1 6 2 Check item table after installation Checking item Description Yes No Whether installing site is meet for requirements Whether water system is meeting for requirements...

Page 20: ...electric control schematic diagram or the faults caused by water breaking while the unit is in operation should be the user s responsibility Do not re start the unit within 10 min after the unit is s...

Page 21: ...e which flashes with 2HZ and then adjust the minute by pressing Page up temperature and Page down temperature If no adjustment is made 8 seconds after entering the time setting state the time setting...

Page 22: ...manual settings mode Press ADD and ADD keys to select how many unit is launch into running Press OK key to save the settings Unit will run after press ON OFF key 3 minutes later Turn off the unit Whe...

Page 23: ...the system Eliminate incrustant Eliminate incrustant Check water temperature See Excessive high air suction pressure Check chilling water temperature Refrigerant leakage or insufficient refrigerant vo...

Page 24: ...voltage protection Reference to mention in above the parts of air suction and discharge pressure error Replace damaged assembly Find out the error type and carry out the corresponding measure to settl...

Page 25: ...ormal it displays There will be no display under the failure state of main unit communication connection d If it is under the host computer network control Network ON Network ON displays otherwise the...

Page 26: ...s needed to wait for the up to date data of the modular unit received and selected by wired controller Before receiving the data the wired controller only displays on the data display Up area and the...

Page 27: ...ressure Connection must be renewed after injection is completed Never inject oxygen acetylene or other flammable or poisonous gas to the refrigeration system at leakage detection and air tight test On...

Page 28: ...k temperature of chilled water or hot water Inlet Outlet 6 check air temperature of air side heat exchanger Inlet Outlet 7 Check refrigerant suction temperature and superheating temperature Refrigeran...

Page 29: ...utdoor temperature Compressor Air temperature of air side heat exchanger Temperature of chilled water or hot water Current of cooling water pump or hot water pump Dry bulb Wet bulb Indoor temperature...

Page 30: ...kPa Fin coil model Shell tube type heat exchanger Control of wired controller manual auto startup running state display failure alert etc High or low pressure switch freeze proof device water flow vol...

Page 31: ...M1 A A Heat1A COMP1A U V W KM2 COMP1B KM3 COMP2A KM4 Heat2B COMP2B Y G U V W U V W U V W Y G Y G Y G KM2 KM1 KM6 KM5 KM4 KM3 A B C A A B C A A B C A A B C Heat1B Heat2A KM5 A FAN1A U V W KM6 FAN1B KM7...

Page 32: ...VKRX OG EH VKRUWH U WKDQ P Black Yellow Gray Query Fault 1RWHV 7K H ZLULQ J GLDJ UDP RI DX LO LDU KHDWH U DQG SXPS L V MXVW IRU UHIHUHQF H SOHD VH IROOR Z WKH LQ VWUXFWLRQ V RI FRUUH VSRQGLQJ DX LOLD...

Page 33: ......

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