Intense m16 User Manual Download Page 3 | Manualshive

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Intense m16 User Manual Download Page 3

introduction

2

frame features / component spec

4

Geometry 5

exploded view and b.o.m.

6

Assembly 8

torque chart

14

setup 16

maintenance 18

registration

W W W.IN T E N S E CYC L E S .C O M / WA RR A N T Y-C A R D/

contact customer service

[email protected]
951-296-9596

I N T E N S E C Y C L E S / /

3

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Summary of Contents for m16

Page 1: ...user manual m16 ...

Page 2: ...lt on passion by forward thinkers who even today love nothing more than to throw a leg over a sweet bike and head out for a rip We re so glad you ve joined us Welcome to Intense enjoy your experience THE M16 We haven t forgotten our heritage Introducing the all new M16 DH Made strictly for downhill racing this new aluminum frame features 27 5 wheels race specific geometry adjustable travel and adj...

Page 3: ...mponentspec 4 Geometry 5 explodedviewandb o m 6 Assembly 8 torquechart 14 setup 16 maintenance 18 registration WWW INTENSECYCLES COM WARRANTY CARD contact customer service cs intensecycles com 951 296 9596 I N T E N S E C Y C L E S 3 ...

Page 4: ...ease Zerks FLack GuaRD Chain stay Down tube Protection Integrated fork bumper cable guide system Component spec Fork accepts 1 125 straight steer or 1 125 1 5 tapered steer 200mm Travel 594mm lower leg length 42mm offset Shock 9 5 x 3 241mm x 76mm 22mm x 8mm and 34mm x 8mm reducers Chain Guide Mount ISCG 05 Seat post 31 6mm Headset zero stack 49 upper 56 lower cups BOTTOM BRACKET THREADED 83MM M16...

Page 5: ...22 25 591 mm 23 25 616 mm 24 25 641 mm 25 25 C Chain Stay Length 445 mm 17 5 445 mm 17 5 445 mm 17 5 445 mm 17 5 D Head Tube Length 109 mm 4 3 115 mm 4 5 122 mm 4 8 122 mm 4 8 E Head Tube Angle 63 5 63 5 63 5 63 5 F Reach 391 mm 15 4 413 mm 16 3 436 mm 17 15 461 mm 18 15 G Stack 587 mm 23 1 592 mm 23 3 598 mm 23 55 598 mm 23 55 H BB Height 365 mm 14 375 365 mm 14 375 365 mm 14 375 365 mm 14 375 I ...

Page 6: ...6 m 1 6 u s e r M a n u a l explodedview and b o m 26 17 17 21 3 11 4 20 28 1 28 4 13 25 3 10 9 12 37 20 19 24 33 26 17 17 14 34 15 17 17 35 18 29 29 36 6 8 2 17 16 27 27 30 32 31 22 22 22 22 7 7 7 5 23 ...

Page 7: ...r Wheel Fender 1 N A 17 Clip Plastic 310001 Snap on Cable Guide Single 9 N A 18 Seat Collar 346941 Bolt on 36 1 1 N A 19 M8 Nut 400005 Shock Bolt Nyloc Nut 1 16 Nm 140 in lbs 20 Zerk Fitting 401011 M6 x 1 0 2 5 Nm 40 in lbs 21 SHCS M6 x 22 410009 Cone Adjuster Bolt Socket Head M6 x 22 2 14 Nm 125 in lbs ITEM NO ITEM PART NUMBER DESCRIPTION QTY TORQUE SPEC 22 BHCS M5 X 12 410010 Guide Bolt Button H...

Page 8: ...er linkage bolts dropout bolts and hanger bolt PREFACE Service and maintenance on an Intense bicycle requires special tools abilities and knowledge of working on bicycles It is always recommended to use an authorized Intense dealer for service and maintenance Always wear eye protection It is critical to use the proper tools loctite grease and torque specs during assembly Failure to follow these in...

Page 9: ...upper pivot axle from opposite side of top link IMAGE 2 C Holding 5mm allen wrench on non drive side upper pivot axle insert torque wrench into shoulder bolt on drive side and tighten to 175 in lb IMAGE 3 CONNECTING BOX LINK TO FRONT TRIANGLE A Hold bearing cap PART 130778 with rounded edge facing outwards against bearings pressed into box link PART 130214 IMAGE 4 B Match box link PART 130214 to f...

Page 10: ... to box link IMAGES 7 9 INSTALLING ADJUSTER CONES A Grease and insert cone adjuster PART 130777 into head of main pivot expander bolt PART 130795 with M6x22mm bolt PART 410009 inserted through cone adjuster IMAGE 10 11 B Tighten M6x22mm bolt PART 410009 with 5mm allen and torque to 125 in lb IMAGE 12 7 8 9 10 12 11 ...

Page 11: ... between bearing and linkage IMAGE 14 15 c Tighten shoulder bolts to 175 in lb IMAGE 16 INSTALLING REAR SHOCK A Holding rear shock with reservoir above and forward insert into frame with lower eyelet towards shock mount on box link then bring forward shock eyelet to forward shock mount IMAGE 17 18 B Install forward M8x60mm shock mount bolt 410012 with 8mm washer 420004 on bolt head through drive s...

Page 12: ...d Hold nut with 8mm wrench and tighten opposite side with 6mm allen to 140 in lb IMAGE 22 e Match rear eyelet of shock to box link shock mount and thread bolt through top link at desired travel setting Tighten with 6mm allen to 140 in lb IMAGE 23 24 20 24 23 22 21 adjustable travel the box link shock mount features dual mounting positions which allow you to choose between 215mm and 241mm of rear t...

Page 13: ...et system similar to our main pivot bolts This ensures a secure fit between the axle and frame To install rear axle insert threaded end of axle through non drive side dropout until it reaches female threaded end of hanger You can then insert a 5mm allen through opening on the hanger bolt which will allow you to tighten axle in a counter clockwise rearward direction to 100 in lb You may then grease...

Page 14: ...ndividual parts additional reference In addition to this chart all torque values are laser etched onto corresponding hardware for your reference 1 4 m 1 6 u s e r M a n u a l torque chart 20 Nm 175 in lbs 16 Nm 140 in lbs 20 Nm 175 in lbs 16 Nm 140 in lbs 6 Nm 54 in lbs M8 HEX 7 Nm 60 in lbs M6 HEX 14 Nm 125 in lbs M8 HEX 7 Nm 60 in lbs M6 HEX 14 Nm 125 in lbs Rear Axle 11 Nm 100 in lbs M6 HEX 14 ...

Page 15: ...I N T E N S E C Y C L E S 1 5 ...

Page 16: ...ore progressive lower mount less progressive adjustable travel seatpost make sure to insert seat post at least 4 into the main frame Anything less than this amount could cause damage to the frame or even failure upper mount 215mm lower mount 241mm ...

Page 17: ...41 mm 9 5 RIDER WEIGHT LBS KGS SPRING WEIGHT LBS RIDER WEIGHT LBS KGS 140 lbs 64 kgs 350 140 lbs 64 kgs 150 lbs 68 kgs 150 lbs 68 kgs 160 lbs 73 kgs 160 lbs 73 kgs 170 lbs 77 kgs 170 lbs 77 kgs 180 lbs 82 kgs 400 180 lbs 82 kgs 190 lbs 86 kgs 190 lbs 86 kgs 200 lbs 91 kgs 200 lbs 91 kgs 210 lbs 95 kgs 450 210 lbs 95 kgs 220 lbs 100 kgs 220 lbs 100 kgs 230 lbs 104 kgs 500 230 lbs 104 kgs 240 lbs 10...

Page 18: ...nance to sustain the level of performance your frame was designed around Proper care will ensure the bike is safe to ride at all levels It is important to follow the maintenance schedule and inspect your bicycle before each ride These will not only help to limit or avoid costly repairs but will also help to avoid injury due to service neglect and component failure ...

Page 19: ...air pressure inspect for leaks X Deraileur Cables Inspect and lube X Seatpost Clean and regrease interface with frame X Frame Pivots Remove pivot bolts check bearings for pitting and wear X Headset Disassemble stem headset and fork Check bearings for pitting and wear X Hubs Pull wheels off check hub bearings for pitting and wear X Bottom Bracket Remove crank arms and check BB bearings for pitting ...

Page 20: ...tomer Service cs intensecycles com General Info info intensecycles com Media Marketing Sponsorship marketing intensecycles com Intense Cycles USA 42380 rio nedo Temecula Ca 92590 w w w I N T E N S e C Y C L E S c o m 330013 ...

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