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131 Eisenhower Lane North

Lombard IL 60148

630 268 0010 / 1 800 251 2408

www.intellitec.com

Intellitec

P/N 53-00696-241 Rev. B 032105

REVERSE BATTERY PROTECTED BATTERY GUARD

INSTALLATION & SERVICE MANUAL

TROUBLE SHOOTING

NOTE:

Many installation problems can be created by improper connections. Before proceeding with module or relay
replacement, be sure that all the wiring connections are correct and the battery/batteries are charged and
connected in the correct polarity.

Symptom/Problem

Won't connect the battery/batteries.

Won't disconnect the battery/batteries.

Keeps disconnecting the battery/batteries with the
ignition off.

No power through the relay.

Possible Cause/Cure

Be sure battery/batteries are connected in the correct
polarity and charged to at least 24.2 volts.

Check the 10 amp fuse feeding the module power.
Replace if necessary.

Check the 10 amp fuse feeding the module.

This is a normal function for the system to prevent
excessive draining of the batteries. Check for draining
loads. Turn off unnecessary loads.

Check the condition of the batteries. They may be
failing.

Check to be sure the relay has been closed by actuating
the dash-mounted switch. Connect a voltmeter between
the relay coil terminals to see if power and ground are
applied when the switch is pressed. (Both coil terminals
are normally grounded through the module.

External

application of power to either of the coil terminals will
damage the module. The relay may be operated without
the module by first removing the connections to the
module and then MOMENTARILY ap24 volts and
ground with test or jumper leads.)

If power has been applied in the correct polarity and
the relay is still open, replace the relay.

7

Summary of Contents for 00-00696-240

Page 1: ...of the components of Reverse Battery Protected Battery Guard are connected directly to the vehicle s batteries The full power of these batteries is available at the terminals of the disconnect relays Inadvertent shorts of these cables could result in severe damage and or injury Accurate Voltmeter All servicing of this system should be done only by a qualified Service Technician digital read out pr...

Page 2: ...e switch in the ON position If the ignition is off the system constantly monitors the batteries for drain by measuring the voltage of the batteries If the voltage falls below 24 0 volts for more than 4 minutes the system will disconnect the batteries to prevent further discharge The indicator light will begin to blink two minutes prior to disconnecting to alert the driver of the impending shut dow...

Page 3: ...and replaced by reversing the removal procedure The relay s can be removed by first disconnecting the ground cable from the battery s Be sure the cable is positioned a distance from the battery post to prevent accidental reconnect while working on the system There are four connections to the relay two battery cables and two coil wires The relay will have to be reconnected with the identical connec...

Page 4: ...y used in the system is Intellitec s standard 200 Amp Latching Relay Intellitec Part No 00 00507 024 This relay is a mechanical latching unit that requires NO power to keep it open or closed To close the relay 24 volts is momentarily applied to the I terminal of the relay and S terminal is grounded To open the relay 24 volts is momentarily applied to the S terminal and the I terminal is grounded A...

Page 5: ... the Battery Guard Relay should be the only accessory connected directly to the battery Main power to the vehicle electrical system and any accessories should be connected to the opposite terminal on the relay YELLOW VIOLET BLUE BLACK WHITE TO I ON RELAY BROWN TO S ON RELAY TO IGNITION FED CIRCUITS RED 10A IN LINE FUSE RESET SWITCH IGNITION DISCONNECT RELAYS 12 Volt VEHICLE BATTERY 12 Volt VEHICLE...

Page 6: ...ard Relay should be the only accessory connected directly to the battery Main power to the vehicle electrical system and any accessories should be connected to the opposite terminal on the relay YELLOW VIOLET BLUE BLACK WHITE TO I ON RELAY BROWN TO S ON RELAY TO IGNITION FED CIRCUITS RED 10A IN LINE FUSE RESET SWITCH IGNITION DISCONNECT RELAYS 12 Volt VEHICLE BATTERY 12 Volt VEHICLE BATTERY TO VEH...

Page 7: ...ed to at least 24 2 volts Check the 10 amp fuse feeding the module power Replace if necessary Check the 10 amp fuse feeding the module This is a normal function for the system to prevent excessive draining of the batteries Check for draining loads Turn off unnecessary loads Check the condition of the batteries They may be failing Check to be sure the relay has been closed by actuating the dash mou...

Page 8: ...131 Eisenhower Lane North Lombard IL 60148 630 268 0010 1 800 251 2408 www intellitec com Intellitec P N 53 00696 241 Rev B 032105 REVERSE BATTERY PROTECTED BATTERY GUARD INSTALLATION SERVICE MANUAL 8 ...

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