131 Eisenhower Lane North
Lombard, IL 60148
630.268.0010 / 1.800.251.2408
P/N 53-00684-200 Rev. A 071301
www.Intellitecsve.com
Intellitec
INSTALLATION & SERVICE MANUAL
TM
50 AMP Smart Energy Management System Model 900
Now the
EMS
should be moved into the mounting hole, being careful not pinch any of the wires. It should be screwed in
place using four # 8, round head screws into the 4 holes in the side flanges. The front cover should be secured into place
with the 6 screws provided in the holes in the top and bottom flanges.
Display Panel:
Select a convenient location for the panel, where it can be easily viewed by the owner.
Cut a hole for the panel as shown.
A two-foot long double-ended pigtail is available, as Intellitec P/N 11-00589-002. This pigtail may be cut in half and up to
40 feet of additional cable may be spliced into the harness. Route the harness from the hole for the display panel to the
EMS. Plug the cable into J5 on the EMS Control Module, assuring it is properly seated on all four pins.
(Note: This cable is polarized, the latches of each end of the connector mate to each other and will go on easily in the
right direction, but can be forced on in the reverse direction.)
The Display Panel should be plugged onto the harness, observing the polarity as before. The panel should then be
installed in the hole and screwed in place using two # 6, flat head screws through the holes in the panel. A white function
label should be lettered to correspond to the order of load shedding and installed behind the cover label. The cover label
should be placed against the front panel and the trim bezel snapped on to hold the label in place.
PERFORMANCE TEST
The system is now ready for testing.
Hi-POT TEST:
At the installers preference, to asSure there are no potential shorts, a Hi-Pot test can be performed on the installation. To
do this, +12 volts must be applied to the system. A jumper wire must be installed to tie the two pins of the
"Hi-Pot Test" plug, J1, to turn the system on without the presence of 120 volt power. This plug is located on the right side of
the EMS Control module. After the initial two-minute start-up delay, the relays on the module should be heard clicking as
they pull in. On the Display Panel, the LED's should light and the numeric display should read "0". The Hi-Pot test should
now be conducted in accordance with standard procedures for the tester being used. Assuming the system passes, the
covers should be taken off and the jumper removed from J1. If not, the problem must be corrected before proceeding
further.
